Daihatsu YRV M200 2000-2005 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: YRV Chassis Code: M200 Generation Generation: First Generation Codes Production Years: 2000-2005 👋 Introduction Market Position Target Audience: Professional technicians, DIY mechanics, and owners seeking detailed service information Competitive Analysis Advantage: Provides manufacturer-level accuracy and detail, equivalent to what dealership service departments use Key Features Accessibility: Instant download format for immediate access, eliminating shipping delays and costs Usability: Printable sections for hands-on use in a workshop environment, allowing for disposal of soiled pages Value Proposition Cost Saving: Enables owners to perform their own maintenance and repairs, saving on labor costs 📋 Manual Details Coverage Areas Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Hundreds of pages (specific count not provided in product info) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and maintenance procedures for all YRV M200 engine variants Transmission: Manual and automatic transmission service, repair, and overhaul procedures Drivetrain: Front-wheel drive and all-wheel drive system service and repair Suspension: Front and rear suspension component inspection, replacement, and alignment procedures Brakes: Brake system service, disc and drum brake repair, hydraulic system bleeding, and ABS system diagnostics Steering: Power steering system service, rack and pinion repair, and steering column adjustments Electrical: Complete electrical system diagnostics, wiring diagrams, component testing, and lighting system repair Fuel System: Fuel pump, injectors, and fuel tank service and diagnostics Cooling System: Radiator, water pump, thermostat, and cooling fan service and repair Exhaust System: Muffler, catalytic converter, and exhaust pipe repair and replacement HVAC: Air conditioning and heating system service, diagnosis, and repair Body And Frame: Body panel repair, door mechanisms, interior trim removal, and structural information Procedures Included Maintenance: Comprehensive periodic maintenance charts and procedures Repair: Step-by-step repair instructions for all major vehicle components and systems Troubleshooting: Detailed diagnostic procedures and troubleshooting guides for common and uncommon issues Overhaul: Engine, transmission, and other major component overhaul procedures Wiring Diagrams: Inclusion of detailed wiring diagrams for all electrical systems Technical Depth Depth: Professional-level detail suitable for technicians, with sufficient clarity for DIY mechanics 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom: YES Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Delivery Delivery Method: Instant Download Software Requirements Reader Requirement: Adobe PDF Reader Compression Utility: WinRAR (or compatible) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: K3-VE (likely, based on M200 chassis commonality) Displacement Cc: 1298cc (commonly found in YRV models) Engine Configuration: Inline 4-cylinder, DOHC, 16-valve Bore X Stroke: 72.0 mm x 79.6 mm (typical for K3-VE) Compression Ratio: 10.0:1 (typical for K3-VE) Performance Horsepower Ps: ~87 PS @ 6000 rpm (for 1.3L K3-VE) Torque Nm: ~116 Nm @ 3200 rpm (for 1.3L K3-VE) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type: 4-speed Automatic (common) Optional Type: 5-speed Manual (likely available) Features Drive Options: Front-Wheel Drive (FWD) or Full-Time Four-Wheel Drive (4WD) Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III or equivalent) Manual Transmission Fluid: Refer to manual for specific gear oil type (e.g., GL-4 75W-90) 📐 Dimensions Exterior Length Mm: Approx. 3745 mm (varies slightly by market) Width Mm: Approx. 1600 mm Height Mm: Approx. 1550 mm (varies by body style) Wheelbase Mm: Approx. 2310 mm Weights Curb Weight Kg: Approx. 950-1050 kg (varies by specification) 🛡️ Safety Features Ratings Crash Test Performance: Refer to manual for specific market safety ratings (e.g., JNCAP if applicable) Active Features ABS: Anti-lock Braking System (available on some models) Passive Features Airbags: Driver and passenger front airbags (standard on most models) Seatbelts: Pre-tensioner seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker configuration (upgrades common). Driver Assistance Traction Control: Traction Control System (TCS) available on some higher-trim models. Connectivity Auxiliary Input: Not typically standard; aftermarket modifications are common for AUX or USB connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km or 6-12 months (refer to manual for specific recommendations) Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions Spark Plug Replacement: Every 40,000 - 100,000 km depending on spark plug type (iridium recommended) Fluid Specifications Engine Oil Capacity: Approx. 3.5 - 4.0 Liters (refer to manual for precise capacity and viscosity) Engine Oil Viscosity: 0W-20, 5W-30, or 10W-30 (depending on climate, refer to manual) Coolant Type: Ethylene glycol-based antifreeze (color may vary, refer to manual) Known Issues Ignition Coils: Occasional failure of ignition coils leading to misfires. Transmission Shifts: Harsh or delayed shifts in automatic transmissions may indicate fluid degradation or internal wear. Power Steering Pump: Potential leaks...
Professional technicians, DIY mechanics, and owners seeking detailed service information
Competitive Analysis
Advantage:
Provides manufacturer-level accuracy and detail, equivalent to what dealership service departments use
Key Features
Accessibility:
Instant download format for immediate access, eliminating shipping delays and costs
Usability:
Printable sections for hands-on use in a workshop environment, allowing for disposal of soiled pages
Value Proposition
Cost Saving:
Enables owners to perform their own maintenance and repairs, saving on labor costs
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided in product info)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and maintenance procedures for all YRV M200 engine variants
Transmission:
Manual and automatic transmission service, repair, and overhaul procedures
Drivetrain:
Front-wheel drive and all-wheel drive system service and repair
Suspension:
Front and rear suspension component inspection, replacement, and alignment procedures
Brakes:
Brake system service, disc and drum brake repair, hydraulic system bleeding, and ABS system diagnostics
Steering:
Power steering system service, rack and pinion repair, and steering column adjustments
Electrical:
Complete electrical system diagnostics, wiring diagrams, component testing, and lighting system repair
Fuel System:
Fuel pump, injectors, and fuel tank service and diagnostics
Cooling System:
Radiator, water pump, thermostat, and cooling fan service and repair
Exhaust System:
Muffler, catalytic converter, and exhaust pipe repair and replacement
HVAC:
Air conditioning and heating system service, diagnosis, and repair
Body And Frame:
Body panel repair, door mechanisms, interior trim removal, and structural information
Procedures Included
Maintenance:
Comprehensive periodic maintenance charts and procedures
Repair:
Step-by-step repair instructions for all major vehicle components and systems
Troubleshooting:
Detailed diagnostic procedures and troubleshooting guides for common and uncommon issues
Overhaul:
Engine, transmission, and other major component overhaul procedures
Wiring Diagrams:
Inclusion of detailed wiring diagrams for all electrical systems
Technical Depth
Depth:
Professional-level detail suitable for technicians, with sufficient clarity for DIY mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
YES
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compression Utility:
WinRAR (or compatible)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
K3-VE (likely, based on M200 chassis commonality)
Displacement Cc:
1298cc (commonly found in YRV models)
Engine Configuration:
Inline 4-cylinder, DOHC, 16-valve
Bore X Stroke:
72.0 mm x 79.6 mm (typical for K3-VE)
Compression Ratio:
10.0:1 (typical for K3-VE)
Performance
Horsepower Ps:
~87 PS @ 6000 rpm (for 1.3L K3-VE)
Torque Nm:
~116 Nm @ 3200 rpm (for 1.3L K3-VE)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
4-speed Automatic (common)
Optional
Type:
5-speed Manual (likely available)
Features
Drive Options:
Front-Wheel Drive (FWD) or Full-Time Four-Wheel Drive (4WD)
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent)
Manual Transmission Fluid:
Refer to manual for specific gear oil type (e.g., GL-4 75W-90)
📐 Dimensions
Exterior
Length Mm:
Approx. 3745 mm (varies slightly by market)
Width Mm:
Approx. 1600 mm
Height Mm:
Approx. 1550 mm (varies by body style)
Wheelbase Mm:
Approx. 2310 mm
Weights
Curb Weight Kg:
Approx. 950-1050 kg (varies by specification)
🛡️ Safety Features
Ratings
Crash Test Performance:
Refer to manual for specific market safety ratings (e.g., JNCAP if applicable)
Active Features
ABS:
Anti-lock Braking System (available on some models)
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models)
Seatbelts:
Pre-tensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker configuration (upgrades common).
Driver Assistance
Traction Control:
Traction Control System (TCS) available on some higher-trim models.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket modifications are common for AUX or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months (refer to manual for specific recommendations)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 40,000 - 100,000 km depending on spark plug type (iridium recommended)
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5 - 4.0 Liters (refer to manual for precise capacity and viscosity)
Engine Oil Viscosity:
0W-20, 5W-30, or 10W-30 (depending on climate, refer to manual)
Coolant Type:
Ethylene glycol-based antifreeze (color may vary, refer to manual)
Known Issues
Ignition Coils:
Occasional failure of ignition coils leading to misfires.
Transmission Shifts:
Harsh or delayed shifts in automatic transmissions may indicate fluid degradation or internal wear.
Power Steering Pump:
Potential leaks or noise from the power steering pump.
Exhaust Manifold:
Cracks in exhaust manifolds can lead to exhaust leaks and noise.
Drive Belts:
Wear and tear on accessory drive belts can lead to noise or loss of power steering/alternator function.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd. (Japan)
Model Evolution
Segment:
Kei car-derived multi-purpose vehicle (MPV) / hatchback, often marketed in non-Kei dimensions in export markets.
Design Philosophy:
Compact, fuel-efficient, and versatile urban vehicle with a distinctive, slightly quirky styling.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the YRV are not widely publicized, its compact and functional design was well-regarded for its class.
Ratings
Reliability Perception:
Daihatsu vehicles generally have a reputation for good reliability and low running costs, though specific YRV ratings vary by market and individual vehicle maintenance.
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