Daihatsu YRV M201 2000-2005 Workshop Service Repair Manual
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Basic Information Identification Make: Daihatsu Model: YRV Chassis Code: M201 Generation Generation Designation: First Generation Codes Production Years: 2000-2005 Introduction Market Position Vehicle Segment: Subcompact hatchback/MPV, known for its practicality and compact dimensions. Competitive Analysis Competitors: Competed against vehicles like the Toyota Yaris/Vitz, Honda Fit/Jazz, Nissan Cube, Suzuki Wagon R. Key Features Design Philosophy: Designed for urban maneuverability, efficient space utilization, and practicality. Unique Selling Points: Compact yet surprisingly spacious interior, versatile seating configurations, fuel efficiency. Manual Purpose Target Audience: Professional mechanics and DIY enthusiasts seeking detailed repair and maintenance information. Manual Value Proposition Instant Download: Provides immediate access to repair information without shipping delays or costs. Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 913 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, emission control systems, engine management (ECU/ECM), starting and charging systems. Transmission Drivetrain: Manual transmission (MT), Automatic transmission (AT), clutch system, drive shafts, differentials, AWD system (if applicable). Suspension Steering: Front suspension, rear suspension, shock absorbers, springs, steering gear, power steering system, wheel alignment specifications. Brakes: Front brakes, rear brakes, hydraulic system, ABS (Anti-lock Braking System) if equipped, parking brake. Electrical Electronics: Body electrical systems, lighting, wipers, horn, audio system, instrument cluster, fuses, relays, wiring diagrams, engine control module (ECM) wiring, power windows, central locking. Body Chassis: Body construction, exterior panels, interior trim, doors, windows, glass, bumpers, chassis frame, seat adjustment and removal. Comfort Convenience: HVAC (Heating, Ventilation, and Air Conditioning) system, interior components, seats, airbags (if equipped). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, inspection procedures. Repair: Detailed step-by-step repair procedures for all major vehicle systems and components, including engine overhaul, transmission overhaul, suspension repairs, brake servicing, etc. Disassembly Assembly: Comprehensive instructions for removal and installation of all parts and sub-assemblies. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common problems across various systems. Diagnostics: OBD-II diagnostic codes, testing procedures for sensors and actuators, electrical system diagnostics. Adjustments: Carburetor adjustments (if applicable), ignition timing, clutch adjustment, brake adjustments, idle speed adjustments. Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes service data, specifications, and detailed repair instructions. Visual Aids: Pictorial diagrams, exploded views, detailed illustrations, and photos to guide repair procedures. Special Tools: Identification and usage instructions for necessary special service tools (SSTs). Wear Limits: Specific wear limits and allowable tolerances for various components. Torque Specifications: Precise tightening torque values for all critical fasteners. Manual Specifications File Format Readability: Viewable on any computer, zoomable for detailed inspection. Print Quality Printability: Fully printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding Style: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) Compatibility Operating Systems: Windows, Mac, Linux OS compatible. Requirements Software Requirement: Adobe Reader (or compatible PDF reader). Engine Specifications Primary Engine Engine Code Examples: K3-VE (1.3L), 1KR-FE (1.0L - likely later or regional variants, M201 predominantly K3-VE) Engine Type: Inline 3-cylinder or 4-cylinder, DOHC, 16-valve. Displacement: Approximately 1.0L (998cc) or 1.3L (1298cc). Performance Horsepower Range: Typically 65-85 HP, depending on engine variant. Torque Range: Approximately 85-115 Nm, depending on engine variant. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI). Recommended Fuel: Unleaded gasoline. Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (MT). Optional Optional Transmission Type: 4-speed Automatic Transmission (AT). Features Drive Configuration: Front-Wheel Drive (FWD) standard; All-Wheel Drive (AWD) available on some models. Dimensions Exterior Length: Approx. 3640 - 3710 mm (varies by specific configuration). Width: Approx. 1600 mm. Height: Approx. 1540 - 1600 mm (varies by specific configuration). Weights Curb Weight: Approx. 950 - 1100 kg (varies by configuration and drivetrain). Safety Features Ratings Crash Test Results: Varies by region and testing agency; often performed well for its size segment in frontal and side impact tests. Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) on some higher trims. Passive Features Passive Safety Features: Front airbags (driver and passenger), seatbelt pretensioners, side-impact door beams. Technology Features Infotainment Infotainment Systems: Basic radio/cassette player or CD player depending on trim level and options. Speaker configurations varied. Driver Assistance Driver Assistance Features: Limited by modern standards; ABS and EBD were the primary electronic aids available. Connectivity Connectivity Options: Basic audio inputs (e.g., AUX jack in later models or aftermarket installations). Instrumentation Instrument Cluster: Standard analog gauges (speedometer, tachometer, fuel, temperature) and warning lights. Trip computer features were minimal. Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact schedule). Timing Belt Replacement: Critical component. Interval usually around 80,000-100,000 km or...
Detailed step-by-step repair procedures for all major vehicle systems and components, including engine overhaul, transmission overhaul, suspension repairs, brake servicing, etc.
Disassembly Assembly:
Comprehensive instructions for removal and installation of all parts and sub-assemblies.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common problems across various systems.
Diagnostics:
OBD-II diagnostic codes, testing procedures for sensors and actuators, electrical system diagnostics.
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes service data, specifications, and detailed repair instructions.
Visual Aids:
Pictorial diagrams, exploded views, detailed illustrations, and photos to guide repair procedures.
Special Tools:
Identification and usage instructions for necessary special service tools (SSTs).
Wear Limits:
Specific wear limits and allowable tolerances for various components.
Torque Specifications:
Precise tightening torque values for all critical fasteners.
Manual Specifications
File Format
Readability:
Viewable on any computer, zoomable for detailed inspection.
Print Quality
Printability:
Fully printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding Style:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS compatible.
Requirements
Software Requirement:
Adobe Reader (or compatible PDF reader).
Engine Specifications
Primary Engine
Engine Code Examples:
K3-VE (1.3L), 1KR-FE (1.0L - likely later or regional variants, M201 predominantly K3-VE)
Engine Type:
Inline 3-cylinder or 4-cylinder, DOHC, 16-valve.
Displacement:
Approximately 1.0L (998cc) or 1.3L (1298cc).
Performance
Horsepower Range:
Typically 65-85 HP, depending on engine variant.
Torque Range:
Approximately 85-115 Nm, depending on engine variant.
K3-VE engines are generally robust but can be sensitive to timing belt maintenance. Valve clearance adjustment may be required.
Transmission Notes:
Automatic transmissions can occasionally exhibit sluggish shifting if fluid is not maintained. Clutch wear is normal for manual transmissions.
Electrical Common Problems:
Corrosion on electrical connectors, especially in humid climates; occasional issues with power window regulators or central locking actuators.
Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, fuel-efficient, and often quirky vehicles, with a strong focus on value and reliability.
Model Evolution
Yrv Introduction:
The YRV (Your Recreational Vehicle) was introduced in 1999 as a successor to the Daihatsu Pyzar, aiming to be a versatile and practical compact car with a slightly raised stance.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some production or assembly potentially occurring in other Daihatsu global facilities.
Production End Year:
The YRV was produced until 2005, being succeeded by the Daihatsu Boon/Sirion.
Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the YRV might be scarce, Daihatsu vehicles in general have received recognition for reliability and value in certain markets.
Ratings
Reliability Index:
Generally considered reliable for its class, with good longevity when properly maintained. Often scored well in customer satisfaction surveys for its target demographic.
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