BMW F650GS Motorcycles 2000-2007 Service Repair Manual 2001 2002 2003 2004 2005 2006
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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Variant: Standard Engine Type: Parallel-Twin (Rotax-built) Market Segment: Adventure Touring / Dual-Sport 👋 Introduction Market Position Positioning: Aimed at owners and independent workshops seeking to maintain, repair, and troubleshoot the popular BMW F650GS adventure touring motorcycle. Value Proposition Diy Focus: Perfect for DIY enthusiasts looking to save on dealership service costs and gain in-depth knowledge of their motorcycle's systems. Key Features Accessibility: Instant digital download, accessible across multiple devices, providing immediate access to repair information. 📋 Manual Details Coverage Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Format File Format: PDF Download Delivery Method: Instant Download Compatibility: Windows, Linux, macOS (Requires PDF Reader) File Type Notes: May be zipped (.zip, .rar) requiring unzipping software Type Manual Type: Service Repair Manual / Workshop Manual Content Source: Manufacturer / Professional Technicians Language Language: English (assumed from context, typically manuals are localized) Page Count Page Count Estimate: Varies, often 300-800+ pages for comprehensive manuals. File size up to 4000 MB mentioned. 📖 Manual Coverage Systems Covered Engine: Motor, Engine Electrics, Fuel Preparation and Control, Radiator, Exhaust System, Lubrication, Ignition, Valve Clearance, Crankshaft, Camshaft, Piston, Cylinder, Flywheel, Stator, Magneto, Carburetor/Fuel Injection System, Fuel Pump, Mixture Screw, Pilot Jet, Slow Jet, Main Jet Drivetrain: Clutch, Gearbox, Drive Chain, Drive Shaft, Rear Wheel Drive, Primary Reduction Gear Chassis: Frame, Steering, Handlebars, Triple Trees, Swingarm, Suspension (Front Forks, Rear Struts/Shock), Wheels and Tires, Brakes (Rotors, Pads, Calipers), Fenders, Plastics/Body Panels Electrical: General Electrical Equipment, Engine Electrics, Instruments, Lights, Battery, Charging System, Rectifier, Starter, Fuses, Error Codes (Troubleshooting) Procedures Included Maintenance: Scheduled Maintenance, General Instructions, Oil Changes, Coolant Flushes, Filter Replacements, Lubrication, Tire Pressure Checks, Chain Adjustment, Valve Clearance Checks Repair: Component Rebuilds (Engine, Gearbox, Suspension), Overhaul Procedures, Part Replacement, Troubleshooting Faults, Diagnosis of Problems (e.g., 'no spark'), EFI System Diagnostics Troubleshooting: Detailed guides for common issues, electrical problems, starting issues, performance problems, fuel delivery issues, error code resolution Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds, detailed electrical schematics, diagnostic procedures, torque specifications, and fluid recommendations. 📊 Manual Specifications File Quality Illustration Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, exploded views, detailed component breakdowns. Print Options Printability: Printable on any computer/printer, no restrictions on printing or saving to disc. Searchability Text Search: Likely searchable text within the PDF, though this is not explicitly guaranteed without seeing the file. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Rotax 48x4 (commonly used designation) Displacement: 652 cc (Cubic Centimeters) Configuration: Single-cylinder, four-stroke (Note: While some F650GS models used a Rotax parallel-twin, the 2000-2007 commonly refers to the single-cylinder Rotax engine. The product description implies a single engine. Clarification might be needed if it covers multiple engine types within the F650GS range for these years.) Bore X Stroke: 100 mm x 83 mm (approximate for single-cylinder) Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approx. 50 HP @ 6500 RPM (This is a typical figure for this engine) Torque: Approx. 62 Nm (46 lb-ft) @ 5000 RPM (This is a typical figure for this engine) Fuel System Fuel Delivery: Fuel Injection (EFI) for most models in this range, though early models might have had carburetors. Manual covers Fuel Preparation and Control. Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: API SG/SH or JASO MA certified motorcycle oil, viscosity typically 10W-40 or 20W-50 depending on climate. Manual covers 'which engine oil'. Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Type: 5-speed manual transmission Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Weights Dry Weight: Approx. 173 kg (381 lbs) Wet Weight: Approx. 190 kg (419 lbs) (with fluids) Fuel Capacity: 17 Liters (4.5 US gallons) 🛡️ Safety Features Features Brakes Front: Single 300 mm disc with dual-piston caliper (ABS optional on some models) Brakes Rear: Single 240 mm disc with single-piston caliper (ABS optional on some models) ABS: Optional on some variants within this year range. 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment or connectivity features typical of modern motorcycles. Driver Assistance Features: Optional ABS on some models. Manual covers 'instruments', 'lights', 'electrical equipment'. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-10,000 km (3,700-6,200 miles) or annually, whichever comes first. Check manual for exact schedule. Valve Clearance Interval: Typically checked at 10,000-20,000 km (6,200-12,400 miles). Manual specifies 'valve clearance'. Coolant Change Interval: Refer to manual for specific coolant flush and replacement intervals. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol based coolant, BMW recommends specific mixtures. Manual covers 'change coolant'. Transmission Fluid: Lubricant for gearbox is typically API GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual). Known Issues Common Problems: Stator failure (common on many BMW...
Printable on any computer/printer, no restrictions on printing or saving to disc.
Searchability
Text Search:
Likely searchable text within the PDF, though this is not explicitly guaranteed without seeing the file.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Rotax 48x4 (commonly used designation)
Displacement:
652 cc (Cubic Centimeters)
Configuration:
Single-cylinder, four-stroke (Note: While some F650GS models used a Rotax parallel-twin, the 2000-2007 commonly refers to the single-cylinder Rotax engine. The product description implies a single engine. Clarification might be needed if it covers multiple engine types within the F650GS range for these years.)
Bore X Stroke:
100 mm x 83 mm (approximate for single-cylinder)
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approx. 50 HP @ 6500 RPM (This is a typical figure for this engine)
Torque:
Approx. 62 Nm (46 lb-ft) @ 5000 RPM (This is a typical figure for this engine)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) for most models in this range, though early models might have had carburetors. Manual covers Fuel Preparation and Control.
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Specification:
API SG/SH or JASO MA certified motorcycle oil, viscosity typically 10W-40 or 20W-50 depending on climate. Manual covers 'which engine oil'.
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Weights
Dry Weight:
Approx. 173 kg (381 lbs)
Wet Weight:
Approx. 190 kg (419 lbs) (with fluids)
Fuel Capacity:
17 Liters (4.5 US gallons)
🛡️ Safety Features
Features
Brakes Front:
Single 300 mm disc with dual-piston caliper (ABS optional on some models)
Brakes Rear:
Single 240 mm disc with single-piston caliper (ABS optional on some models)
ABS:
Optional on some variants within this year range.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment or connectivity features typical of modern motorcycles.
Driver Assistance
Features:
Optional ABS on some models. Manual covers 'instruments', 'lights', 'electrical equipment'.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 km (3,700-6,200 miles) or annually, whichever comes first. Check manual for exact schedule.
Valve Clearance Interval:
Typically checked at 10,000-20,000 km (6,200-12,400 miles). Manual specifies 'valve clearance'.
Coolant Change Interval:
Refer to manual for specific coolant flush and replacement intervals.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol based coolant, BMW recommends specific mixtures. Manual covers 'change coolant'.
Transmission Fluid:
Lubricant for gearbox is typically API GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual).
Known Issues
Common Problems:
Stator failure (common on many BMW models of this era), fuel pump issues, regulator/rectifier problems, occasional water pump seal leaks, starter motor issues. Manual covers 'problems', 'troubleshoot'.
Torque Specs
Specifications:
Manual includes torque specifications ('torque specs') for critical fasteners such as cylinder head, wheel nuts, brake caliper bolts, etc.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
F650Gs Lineage:
The F650GS (single-cylinder) platform, often dubbed the 'Funduro', was developed by BMW in conjunction with Rotax. It was designed as an accessible, versatile dual-purpose motorcycle.
Production
Assembly Location:
Germany (engine by Rotax in Austria, assembly by BMW)
🏆 Awards & Recognition
Recognitions
Market Reception:
The F650GS was generally well-received for its versatility, reliability (with proper maintenance), and suitability for both commuting and light off-road touring. Manual covers 'performance', 'operation'.
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