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DAEWOO TACUMA 2000-2008 Service Repair Manual

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The Daewoo Tacuma, also known as the Rezzo, is a compact MPV produced from 1999 to 2008. This versatile vehicle offers a practical, family-oriented design with a flexible interior featuring foldable and removable rear seats, maximizing cargo space. Engineered for value and functionality, the Tacuma provided an affordable option in the MPV segment, competing with models like the Opel Zafira and Ford Focus C-Max. It was available with a 2.0L DOHC 16V gasoline engine, producing approximately 125-130 horsepower, and could be equipped with either a 5-speed manual or a 4-speed automatic transmission. This comprehensive factory service manual covers the first generation (U100) Daewoo Tacuma/Rezzo models from 2000 to 2008, intended for global markets. It details all essential vehicle systems, including powertrain, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, and safety restraints. The manual provides in-depth maintenance procedures, routine service intervals, troubleshooting guides, diagnostic information, and step-by-step repair instructions, including engine and transmission overhauls. Technical specifications, fluid capacities, and torque values are also included, making it an indispensable resource for owners, technicians, and mechanics aiming to maintain and repair the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Tacuma Model Alias: Rezzo Generation Generation: First Generation (U100) Codes Chassis Code: U100 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Mini MPV Target Audience: Families seeking versatile, practical, and affordable transportation Competitive Analysis Key Competitors: Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scenic, Mitsubishi Space Wagon Key Features Body Style: 5-door MPV with a raised seating position and flexible interior Interior Versatility: Foldable and removable rear seats for cargo space maximization Value Proposition: Offered a competitive price point with a good feature set for its class 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Regions Covered: Global markets where the Tacuma/Rezzo was sold Page Count Estimated Page Count: Over 800 pages (typical for comprehensive service manuals) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Automatic transmission (AT) and Manual transmission (MT) diagnostics, repair, and overhaul Drivetrain: Front-wheel drive (FWD) system, drive axles, differentials Suspension Steering: Front and rear suspension components, steering system, power steering Brakes: Brake system (front/rear discs), ABS (Anti-lock Braking System), parking brake Electrical: 12V electrical system, battery, charging system, starting system, lighting, instrumentation, power accessories Body Chassis: Body panels, doors, windows, interior trim, chassis components, underbody, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling Safety Restraints: Airbag system, seat belts, passive safety features Procedures Included Maintenance: Routine maintenance procedures (oil changes, filter replacements, fluid checks, spark plug replacement) Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures Repair: Step-by-step repair instructions for all major systems and components Rebuilds: Detailed procedures for engine and transmission overhauls Specifications: Torque specifications, clearances, fluid capacities, electrical schematics Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality Scalability: High-resolution for clear viewing and printing of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: T20SED (2.0L DOHC 16V) Engine Code Diesel: Z20S (2.0L Diesel - less common in some markets) Performance Displacement Gasoline: 1998 cc Horsepower Gasoline: Approximately 125-130 hp (depending on market and specific engine tune) Torque Gasoline: Approximately 175-180 Nm (depending on market and specific engine tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating typically 91 or higher recommended) Engine Details Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: 4-speed Automatic Transmission (AT) (e.g., 4T40-E derived unit) Features Transmission Features At: Lock-up torque converter, electronically controlled Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification and capacity) Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approximately 4350 mm (171.3 in) Width: Approximately 1760 mm (69.3 in) Height: Approximately 1660 mm (65.4 in) Wheelbase: Approximately 2640 mm (103.9 in) Weights Curb Weight: Approximately 1400-1550 kg (depending on transmission and trim) Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard Cargo Cargo Volume Seats Up: Variable, due to folding rear seats (estimated 300-500 liters) Cargo Volume Seats Down: Substantial, allowing for bulky items (estimated 1500+ liters) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing organization; generally modest by modern standards. Consult specific regional safety reports if available. Active Features...
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DAEWOO TACUMA 2000-2008 Service Repair ManualDAEWOO TACUMA 2000-2008 Service Repair ManualDAEWOO TACUMA 2000-2008 Service Repair Manual
The Daewoo Tacuma, also known as the Rezzo, is a compact MPV produced from 1999 to 2008. This versatile vehicle offers a practical, family-oriented design with a flexible interior featuring foldable and removable rear seats, maximizing cargo space. Engineered for value and functionality, the Tacuma provided an affordable option in the MPV segment, competing with models like the Opel Zafira and Ford Focus C-Max. It was available with a 2.0L DOHC 16V gasoline engine, producing approximately 125-130 horsepower, and could be equipped with either a 5-speed manual or a 4-speed automatic transmission. This comprehensive factory service manual covers the first generation (U100) Daewoo Tacuma/Rezzo models from 2000 to 2008, intended for global markets. It details all essential vehicle systems, including powertrain, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, and safety restraints. The manual provides in-depth maintenance procedures, routine service intervals, troubleshooting guides, diagnostic information, and step-by-step repair instructions, including engine and transmission overhauls. Technical specifications, fluid capacities, and torque values are also included, making it an indispensable resource for owners, technicians, and mechanics aiming to maintain and repair the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tacuma
Model Alias:
Rezzo
Generation
Generation:
First Generation (U100)
Codes
Chassis Code:
U100
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Mini MPV
Target Audience:
Families seeking versatile, practical, and affordable transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scenic, Mitsubishi Space Wagon
Key Features
Body Style:
5-door MPV with a raised seating position and flexible interior
Interior Versatility:
Foldable and removable rear seats for cargo space maximization
Value Proposition:
Offered a competitive price point with a good feature set for its class
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Regions Covered:
Global markets where the Tacuma/Rezzo was sold
Page Count
Estimated Page Count:
Over 800 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Automatic transmission (AT) and Manual transmission (MT) diagnostics, repair, and overhaul
Drivetrain:
Front-wheel drive (FWD) system, drive axles, differentials
Suspension Steering:
Front and rear suspension components, steering system, power steering
Brakes:
Brake system (front/rear discs), ABS (Anti-lock Braking System), parking brake
Electrical:
12V electrical system, battery, charging system, starting system, lighting, instrumentation, power accessories
Body Chassis:
Body panels, doors, windows, interior trim, chassis components, underbody, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling
Safety Restraints:
Airbag system, seat belts, passive safety features
Procedures Included
Maintenance:
Routine maintenance procedures (oil changes, filter replacements, fluid checks, spark plug replacement)
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures
Repair:
Step-by-step repair instructions for all major systems and components
Rebuilds:
Detailed procedures for engine and transmission overhauls
Specifications:
Torque specifications, clearances, fluid capacities, electrical schematics
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Scalability:
High-resolution for clear viewing and printing of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
T20SED (2.0L DOHC 16V)
Engine Code Diesel:
Z20S (2.0L Diesel - less common in some markets)
Performance
Displacement Gasoline:
1998 cc
Horsepower Gasoline:
Approximately 125-130 hp (depending on market and specific engine tune)
Torque Gasoline:
Approximately 175-180 Nm (depending on market and specific engine tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 or higher recommended)
Engine Details
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AT) (e.g., 4T40-E derived unit)
Features
Transmission Features At:
Lock-up torque converter, electronically controlled
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approximately 4350 mm (171.3 in)
Width:
Approximately 1760 mm (69.3 in)
Height:
Approximately 1660 mm (65.4 in)
Wheelbase:
Approximately 2640 mm (103.9 in)
Weights
Curb Weight:
Approximately 1400-1550 kg (depending on transmission and trim)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard
Cargo
Cargo Volume Seats Up:
Variable, due to folding rear seats (estimated 300-500 liters)
Cargo Volume Seats Down:
Substantial, allowing for bulky items (estimated 1500+ liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing organization; generally modest by modern standards. Consult specific regional safety reports if available.
Active Features
ABS:
Optional or standard depending on trim level and market
Electronic Stability Control Esc:
Rarely equipped, not a common feature for this model year range
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags typically optional or unavailable
Seat Belts:
3-point seat belts with pre-tensioners for front occupants
Child Seat Anchors:
ISOFIX/LATCH points (check specific vehicle configuration)
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player; optional cassette player or enhanced audio system depending on trim
Display Type:
Simple digital or analog display for radio and clock
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Auxiliary Input:
Rarely equipped; early models may lack auxiliary or USB inputs.
Convenience
Power Windows:
Standard on most trims; power locks and mirrors also common.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 7,500-10,000 miles or 6-12 months (whichever comes first, refer to manual for specific conditions)
Air Filter Replacement:
Every 15,000-30,000 miles or 24 months (depending on driving conditions)
Spark Plug Replacement Gasoline:
Every 60,000-100,000 miles (depending on plug type, e.g., iridium)
Transmission Fluid Change At:
Every 30,000-60,000 miles (highly recommended for longevity, check manual)
Fluid Specifications
Engine Oil Specification:
API SN/SM/SL or ILSAC GF-5/GF-4, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on climate)
Engine Oil Capacity:
Approximately 4.0-4.5 liters (with filter change)
Coolant Type:
GM DEX-COOL (Orange) or equivalent OAT (Organic Acid Technology) coolant
Coolant Capacity:
Approximately 6.5-7.0 liters
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Potential for ignition coil failure, minor electrical gremlins, aging suspension components, occasional transmission shifting issues
Corrosion:
As with many vehicles of this age, rust can be a concern in areas with harsh winters. Underbody inspection is advised.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors, later acquired by General Motors
Model Evolution
Development:
Developed by Daewoo, later incorporated into GM's global platforms after the acquisition.
Production
Production Start Year:
1999 (as Daewoo Tacuma/Rezzo)
Production End Year:
2008
Manufacturing Locations:
South Korea (primarily Bupyeong)
Market Rebranding
Rebranding:
Sold under various names: Daewoo Tacuma, Daewoo Rezzo, Chevrolet Rezzo (in some markets), Chevrolet Vivant (in Southeast Asia)
🏆 Awards & Recognition
Recognitions
Awards Received:
No major widespread automotive awards are typically associated with the Daewoo Tacuma/Rezzo. Its market success was more regional and focused on value.
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