Yamaha WR400 WR400F 2000-2008 Factory Service Repair Manual
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Basic Information
Identification
Make:
Yamaha
Model:
WR400F
Model Code:
WR400F
Generation
Production Years:
2000-2008
Introduction
Market Position
Target Audience:
Yamaha WR400F owners, DIY mechanics, professional technicians seeking factory data.
Competitive Analysis
Authenticity:
Actual genuine factory service repair manual, not third-party publications.
Key Features
Value Proposition:
Enables owners to perform maintenance and repairs independently, saving on labor costs. Provides expert-level knowledge for optimal vehicle care.
Manual Details
Coverage Areas
Primary Coverage:
Yamaha WR400F (all styles)
Specific Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
Procedures Included
Maintenance:
General Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication
Repair And Overhaul:
Engine Repair, Transmission Overhaul, Clutch Service, Brake System Repair, Suspension Overhaul, Electrical System Troubleshooting and Repair
Diagnostics:
Engine Fault Symptom Diagnosis, Troubleshooting Guides, Component Testing Procedures
Special Procedures:
Engine Removal and Installation, Wiring Diagram Tracing, Engine Management System Analysis
Technical Depth
Depth Of Information:
Complete factory-level diagnostics, repair, rebuilding, and restoration procedures. Covers fundamentals to advanced techniques used by factory-trained technicians.
Manual Specifications
File Format
Format Details:
PDF (Adobe Acrobat Reader required)
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
Digital Download (user printable)
Paper Type
Paper Type Recommendation:
N/A (Digital)
Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve
Displacement:
396cc (specific displacement may vary slightly by year, but is consistent within this model designation)
Performance
Bore X Stroke:
92.0 mm x 75.3 mm
Compression Ratio:
12.4:1 (typical for this era WR400F)
Fuel System
Fuel Delivery:
Carburetor (specific model varies by year, e.g., Keihin FCR)
Ignition System:
TCI (Transistor Controlled Ignition)
Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Features
Clutch Type:
Wet, multiple-disc
Dimensions
Weights
Dry Weight:
Approximately 118 kg (260 lbs) - varies slightly by model year
Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Technology Features
Infotainment
Infotainment Features:
N/A (This is a dedicated off-road motorcycle, focusing on performance and mechanicals rather than infotainment).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids such as ABS or traction control are featured on this model).
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals based on usage (typically every 50-100 hours of operation or annually).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (refer to manual for specific frequencies).
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 API SG or higher (specific viscosity and API rating detailed in manual).
Coolant Type:
Permanent antifreeze solution (50% ethylene glycol base) mixed with de-mineralized water.
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve seals, fork seals, chain and sprockets are common wear items requiring periodic inspection and replacement.
Carburetor Tuning:
Carburetor jetting may require adjustments based on altitude, temperature, and modifications. The manual will provide baseline settings and troubleshooting.
Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long-standing reputation for producing high-performance off-road motorcycles, with the WR series being a staple in enduro and trail riding.
Model Evolution
Wr400F Development:
The WR400F was a significant model in Yamaha's off-road lineup, offering a potent 4-stroke engine in a competitive chassis, bridging the gap between motocross and enduro.
Awards & Recognition
Recognitions
Model Reputation:
The WR400F was generally well-regarded for its power and capability in its class during its production run.
Engine Removal and Installation, Wiring Diagram Tracing, Engine Management System Analysis
Technical Depth
Depth Of Information:
Complete factory-level diagnostics, repair, rebuilding, and restoration procedures. Covers fundamentals to advanced techniques used by factory-trained technicians.
Manual Specifications
File Format
Format Details:
PDF (Adobe Acrobat Reader required)
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
Digital Download (user printable)
Paper Type
Paper Type Recommendation:
N/A (Digital)
Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve
Displacement:
396cc (specific displacement may vary slightly by year, but is consistent within this model designation)
Performance
Bore X Stroke:
92.0 mm x 75.3 mm
Compression Ratio:
12.4:1 (typical for this era WR400F)
Fuel System
Fuel Delivery:
Carburetor (specific model varies by year, e.g., Keihin FCR)
Ignition System:
TCI (Transistor Controlled Ignition)
Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Features
Clutch Type:
Wet, multiple-disc
Dimensions
Weights
Dry Weight:
Approximately 118 kg (260 lbs) - varies slightly by model year
Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Technology Features
Infotainment
Infotainment Features:
N/A (This is a dedicated off-road motorcycle, focusing on performance and mechanicals rather than infotainment).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids such as ABS or traction control are featured on this model).
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals based on usage (typically every 50-100 hours of operation or annually).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (refer to manual for specific frequencies).
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 API SG or higher (specific viscosity and API rating detailed in manual).
Clutch plates, piston rings, valve seals, fork seals, chain and sprockets are common wear items requiring periodic inspection and replacement.
Carburetor Tuning:
Carburetor jetting may require adjustments based on altitude, temperature, and modifications. The manual will provide baseline settings and troubleshooting.
Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long-standing reputation for producing high-performance off-road motorcycles, with the WR series being a staple in enduro and trail riding.
Model Evolution
Wr400F Development:
The WR400F was a significant model in Yamaha's off-road lineup, offering a potent 4-stroke engine in a competitive chassis, bridging the gap between motocross and enduro.
Awards & Recognition
Recognitions
Model Reputation:
The WR400F was generally well-regarded for its power and capability in its class during its production run.
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