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Yamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDF

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Model Variant: YFM700 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code Prefix: JY ๐Ÿ‘‹ Introduction Market Position Segment: High-performance utility ATV Target Audience: Outdoor enthusiasts, hunters, farmers, trail riders seeking robust performance and reliability. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Suzuki King Quad. Key Features Engine Type: Powerful 700cc single-cylinder engine. Drivetrain Capability: True dual-ratio, 3-way locking differential 4WD system for superior traction. Suspension Type: Independent front and rear suspension for excellent ride comfort and control. Utility Features: Heavy-duty racks, multiple accessory mounting points, and often a winch option. ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: Complete factory service and repair for Yamaha YFM 700 Grizzly ATVs Page Count Estimated Pages: 800+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the 700cc engine (carbureted and fuel-injected variants where applicable within the model year range) Fuel System: Carburetor adjustment, cleaning, and repair; fuel injection system diagnosis and component testing (where applicable) Transmission: Automatic continuously variable transmission (CVT) operation, maintenance, belt replacement, and internal component servicing Drivetrain: Front and rear differential servicing, driveshaft inspection, universal joint maintenance, and 4WD system operation and repair Suspension: Front and rear shock absorber inspection and replacement, A-arm bushings, and steering linkage maintenance Brakes: Hydraulic brake system inspection, caliper service, brake pad replacement, master cylinder servicing, and bleeding procedures Electrical System: Ignition system testing, charging system (stator, regulator/rectifier), starter motor, lighting circuits, battery maintenance, and wiring diagrams Cooling System: Radiator service, fan operation, coolant flushing, and thermostat replacement Exhaust System: Muffler and exhaust pipe inspection, gasket replacement Frame And Body: Chassis inspection, plastic body panel removal and installation, seat servicing Controls: Throttle, brake levers, and handlebar control adjustments Troubleshooting: Comprehensive diagnostic flowcharts and problem-solving guides for common issues Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter changes, and fluid checks Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustment Engine Rebuild: Top-end overhaul (cylinder head, piston), bottom-end assembly, valve clearance adjustment, timing chain inspection Transmission Repair: CVT clutch disassembly and inspection, gear inspection, bearing replacement Brake Service: Brake fluid flush, caliper piston seal replacement, rotor inspection Electrical Diagnostics: Troubleshooting electrical faults using multimeters, continuity testing, component testing Suspension Adjustment: Shock preload and damping adjustments (where applicable) Tire And Wheel: Tire pressure checks, wheel bearing maintenance Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed troubleshooting and specifications. Diagnostic Capabilities: Advanced troubleshooting, fault code interpretation (where applicable), and component testing procedures. Specifications: Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values. ๐Ÿ“Š Manual Specifications File Format Format: PDF Searchable: Yes (typically) Printable: Yes Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, single-cylinder Displacement: 686cc Bore X Stroke: 100.0 mm x 83.0 mm (approximate, subject to minor variations across years) Compression Ratio: 9.2:1 (typical) Fuel Delivery: Carburetor (e.g., Mikuni BSR42) for early models; Electronic Fuel Injection (EFI) for later models within the range. Performance Horsepower: Approximately 45-50 HP (varies by year and tuning) Torque: Approximately 40-45 lb-ft (varies by year and tuning) Fuel System Recommended Fuel: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 4.2 US gal (16 L) Carburetor Model: Mikuni BSR42 (common for carbureted models) ๐Ÿ”ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with V-belt Drive Modes: 2WD/4WD with differential lock (Ultramaticยฎ system) Gear Reduction: High and Low range Features Engine Braking: Effective engine braking provided by the CVT system. Transmission Fluid Type: Yamaha's recommended transmission oil or equivalent API GL-4, SAE 75W-90 hypoid gear oil (consult manual for specific year) ๐Ÿ“ Dimensions Exterior Length: 81.3 in (2065 mm) Width: 45.3 in (1150 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.2 in (1275 mm) Ground Clearance: 10.8 in (275 mm) Weights Dry Weight: 600 lbs (272 kg) (approximate, varies by model year) Curb Weight: 622 lbs (282 kg) (typical, with all fluids) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1322 lbs (600 kg) ๐Ÿ›ก๏ธ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA standards. Active Features Braking System: Hydraulic disc brakes (front and rear). Parking Brake: Drum brake, hand-operated. Passive Features Lighting: Dual 30W halogen headlights, 8W tail/stop light. Seatbelt: Not standard; operator must wear helmet and appropriate safety gear. ๐Ÿ’ก Technology Features Infotainment Display: Digital instrument cluster displaying speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and other essential information. Driver Assistance 4Wd System: Advanced 3-way locking differential system for superior off-road traction control....
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Sku: 49007
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Yamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDFYamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDFYamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDFYamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDF
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
YFM 700 Grizzly
Model Variant:
YFM700
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Codes
Chassis Code Prefix:
JY
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance utility ATV
Target Audience:
Outdoor enthusiasts, hunters, farmers, trail riders seeking robust performance and reliability.
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Suzuki King Quad.
Key Features
Engine Type:
Powerful 700cc single-cylinder engine.
Drivetrain Capability:
True dual-ratio, 3-way locking differential 4WD system for superior traction.
Suspension Type:
Independent front and rear suspension for excellent ride comfort and control.
Utility Features:
Heavy-duty racks, multiple accessory mounting points, and often a winch option.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair for Yamaha YFM 700 Grizzly ATVs
Page Count
Estimated Pages:
800+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for the 700cc engine (carbureted and fuel-injected variants where applicable within the model year range)
Fuel System:
Carburetor adjustment, cleaning, and repair; fuel injection system diagnosis and component testing (where applicable)
Transmission:
Automatic continuously variable transmission (CVT) operation, maintenance, belt replacement, and internal component servicing
Drivetrain:
Front and rear differential servicing, driveshaft inspection, universal joint maintenance, and 4WD system operation and repair
Suspension:
Front and rear shock absorber inspection and replacement, A-arm bushings, and steering linkage maintenance
Brakes:
Hydraulic brake system inspection, caliper service, brake pad replacement, master cylinder servicing, and bleeding procedures
Electrical System:
Ignition system testing, charging system (stator, regulator/rectifier), starter motor, lighting circuits, battery maintenance, and wiring diagrams
Cooling System:
Radiator service, fan operation, coolant flushing, and thermostat replacement
Exhaust System:
Muffler and exhaust pipe inspection, gasket replacement
Frame And Body:
Chassis inspection, plastic body panel removal and installation, seat servicing
Controls:
Throttle, brake levers, and handlebar control adjustments
Troubleshooting:
Comprehensive diagnostic flowcharts and problem-solving guides for common issues
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, filter changes, and fluid checks
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustment
Engine Rebuild:
Top-end overhaul (cylinder head, piston), bottom-end assembly, valve clearance adjustment, timing chain inspection
Transmission Repair:
CVT clutch disassembly and inspection, gear inspection, bearing replacement
Brake Service:
Brake fluid flush, caliper piston seal replacement, rotor inspection
Electrical Diagnostics:
Troubleshooting electrical faults using multimeters, continuity testing, component testing
Suspension Adjustment:
Shock preload and damping adjustments (where applicable)
Tire And Wheel:
Tire pressure checks, wheel bearing maintenance
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed troubleshooting and specifications.
Diagnostic Capabilities:
Advanced troubleshooting, fault code interpretation (where applicable), and component testing procedures.
Specifications:
Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, single-cylinder
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.0 mm (approximate, subject to minor variations across years)
Compression Ratio:
9.2:1 (typical)
Fuel Delivery:
Carburetor (e.g., Mikuni BSR42) for early models; Electronic Fuel Injection (EFI) for later models within the range.
Performance
Horsepower:
Approximately 45-50 HP (varies by year and tuning)
Torque:
Approximately 40-45 lb-ft (varies by year and tuning)
Fuel System
Recommended Fuel:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
4.2 US gal (16 L)
Carburetor Model:
Mikuni BSR42 (common for carbureted models)
๐Ÿ”ง Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with V-belt
Drive Modes:
2WD/4WD with differential lock (Ultramaticยฎ system)
Gear Reduction:
High and Low range
Features
Engine Braking:
Effective engine braking provided by the CVT system.
Transmission Fluid Type:
Yamaha's recommended transmission oil or equivalent API GL-4, SAE 75W-90 hypoid gear oil (consult manual for specific year)
๐Ÿ“ Dimensions
Exterior
Length:
81.3 in (2065 mm)
Width:
45.3 in (1150 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.2 in (1275 mm)
Ground Clearance:
10.8 in (275 mm)
Weights
Dry Weight:
600 lbs (272 kg) (approximate, varies by model year)
Curb Weight:
622 lbs (282 kg) (typical, with all fluids)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1322 lbs (600 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA standards.
Active Features
Braking System:
Hydraulic disc brakes (front and rear).
Parking Brake:
Drum brake, hand-operated.
Passive Features
Lighting:
Dual 30W halogen headlights, 8W tail/stop light.
Seatbelt:
Not standard; operator must wear helmet and appropriate safety gear.
๐Ÿ’ก Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and other essential information.
Driver Assistance
4Wd System:
Advanced 3-way locking differential system for superior off-road traction control.
Connectivity
Accessory Power:
Accessory outlet for charging devices or powering accessories (typically 12V).
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months, whichever comes first. (Refer to manual for exact interval per model year)
Air Filter Cleaning:
Every 600 miles (1000 km) or 6 months. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Every 3000 miles (5000 km) or 2 years.
Cv Belt Inspection:
Every 1200 miles (2000 km) or 1 year.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
2.20 US qt (2.1 L) without filter change; 2.40 US qt (2.3 L) with filter change.
Coolant Type:
Permanent type anti-freeze, 50/50 mixture with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
CVT belt wear, wheel bearings, suspension bushings, ball joints, starter motor brushes.
Potential Issues:
Carburetor cleaning and adjustment (pre-EFI models), occasional starter solenoid issues, fuel pump (EFI models).
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Atv History:
Yamaha has a long-standing reputation for innovation and reliability in the ATV market, dating back to the early days of the industry. They are known for performance-oriented machines and durable utility vehicles.
Model Evolution
Grizzly Lineage:
The YFM 700 Grizzly built upon the success of earlier Grizzly models, introducing a larger engine displacement and often enhanced features like fuel injection in later iterations within this generation.
Production
Manufacturing Location:
Primarily manufactured in Japan and the USA.
๐Ÿ† Awards & Recognition
Recognitions
Industry Reputation:
The Grizzly series is consistently praised for its ruggedness, capable 4WD system, and reliable powerplants, making it a benchmark in the utility ATV segment.
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