Yamaha ATV YFM 700 Grizzly 2000-2009 Service Repair Manual Download PDF
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Model Variant: YFM700 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code Prefix: JY ๐ Introduction Market Position Segment: High-performance utility ATV Target Audience: Outdoor enthusiasts, hunters, farmers, trail riders seeking robust performance and reliability. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Suzuki King Quad. Key Features Engine Type: Powerful 700cc single-cylinder engine. Drivetrain Capability: True dual-ratio, 3-way locking differential 4WD system for superior traction. Suspension Type: Independent front and rear suspension for excellent ride comfort and control. Utility Features: Heavy-duty racks, multiple accessory mounting points, and often a winch option. ๐ Manual Details Coverage Areas General Coverage: Complete factory service and repair for Yamaha YFM 700 Grizzly ATVs Page Count Estimated Pages: 800+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the 700cc engine (carbureted and fuel-injected variants where applicable within the model year range) Fuel System: Carburetor adjustment, cleaning, and repair; fuel injection system diagnosis and component testing (where applicable) Transmission: Automatic continuously variable transmission (CVT) operation, maintenance, belt replacement, and internal component servicing Drivetrain: Front and rear differential servicing, driveshaft inspection, universal joint maintenance, and 4WD system operation and repair Suspension: Front and rear shock absorber inspection and replacement, A-arm bushings, and steering linkage maintenance Brakes: Hydraulic brake system inspection, caliper service, brake pad replacement, master cylinder servicing, and bleeding procedures Electrical System: Ignition system testing, charging system (stator, regulator/rectifier), starter motor, lighting circuits, battery maintenance, and wiring diagrams Cooling System: Radiator service, fan operation, coolant flushing, and thermostat replacement Exhaust System: Muffler and exhaust pipe inspection, gasket replacement Frame And Body: Chassis inspection, plastic body panel removal and installation, seat servicing Controls: Throttle, brake levers, and handlebar control adjustments Troubleshooting: Comprehensive diagnostic flowcharts and problem-solving guides for common issues Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter changes, and fluid checks Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustment Engine Rebuild: Top-end overhaul (cylinder head, piston), bottom-end assembly, valve clearance adjustment, timing chain inspection Transmission Repair: CVT clutch disassembly and inspection, gear inspection, bearing replacement Brake Service: Brake fluid flush, caliper piston seal replacement, rotor inspection Electrical Diagnostics: Troubleshooting electrical faults using multimeters, continuity testing, component testing Suspension Adjustment: Shock preload and damping adjustments (where applicable) Tire And Wheel: Tire pressure checks, wheel bearing maintenance Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed troubleshooting and specifications. Diagnostic Capabilities: Advanced troubleshooting, fault code interpretation (where applicable), and component testing procedures. Specifications: Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values. ๐ Manual Specifications File Format Format: PDF Searchable: Yes (typically) Printable: Yes Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, single-cylinder Displacement: 686cc Bore X Stroke: 100.0 mm x 83.0 mm (approximate, subject to minor variations across years) Compression Ratio: 9.2:1 (typical) Fuel Delivery: Carburetor (e.g., Mikuni BSR42) for early models; Electronic Fuel Injection (EFI) for later models within the range. Performance Horsepower: Approximately 45-50 HP (varies by year and tuning) Torque: Approximately 40-45 lb-ft (varies by year and tuning) Fuel System Recommended Fuel: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 4.2 US gal (16 L) Carburetor Model: Mikuni BSR42 (common for carbureted models) ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with V-belt Drive Modes: 2WD/4WD with differential lock (Ultramaticยฎ system) Gear Reduction: High and Low range Features Engine Braking: Effective engine braking provided by the CVT system. Transmission Fluid Type: Yamaha's recommended transmission oil or equivalent API GL-4, SAE 75W-90 hypoid gear oil (consult manual for specific year) ๐ Dimensions Exterior Length: 81.3 in (2065 mm) Width: 45.3 in (1150 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.2 in (1275 mm) Ground Clearance: 10.8 in (275 mm) Weights Dry Weight: 600 lbs (272 kg) (approximate, varies by model year) Curb Weight: 622 lbs (282 kg) (typical, with all fluids) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1322 lbs (600 kg) ๐ก๏ธ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA standards. Active Features Braking System: Hydraulic disc brakes (front and rear). Parking Brake: Drum brake, hand-operated. Passive Features Lighting: Dual 30W halogen headlights, 8W tail/stop light. Seatbelt: Not standard; operator must wear helmet and appropriate safety gear. ๐ก Technology Features Infotainment Display: Digital instrument cluster displaying speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and other essential information. Driver Assistance 4Wd System: Advanced 3-way locking differential system for superior off-road traction control....
Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Suzuki King Quad.
Key Features
Engine Type:
Powerful 700cc single-cylinder engine.
Drivetrain Capability:
True dual-ratio, 3-way locking differential 4WD system for superior traction.
Suspension Type:
Independent front and rear suspension for excellent ride comfort and control.
Utility Features:
Heavy-duty racks, multiple accessory mounting points, and often a winch option.
๐ Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair for Yamaha YFM 700 Grizzly ATVs
Page Count
Estimated Pages:
800+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐ Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for the 700cc engine (carbureted and fuel-injected variants where applicable within the model year range)
Fuel System:
Carburetor adjustment, cleaning, and repair; fuel injection system diagnosis and component testing (where applicable)
Transmission:
Automatic continuously variable transmission (CVT) operation, maintenance, belt replacement, and internal component servicing
Drivetrain:
Front and rear differential servicing, driveshaft inspection, universal joint maintenance, and 4WD system operation and repair
Suspension:
Front and rear shock absorber inspection and replacement, A-arm bushings, and steering linkage maintenance
Brakes:
Hydraulic brake system inspection, caliper service, brake pad replacement, master cylinder servicing, and bleeding procedures
Electrical System:
Ignition system testing, charging system (stator, regulator/rectifier), starter motor, lighting circuits, battery maintenance, and wiring diagrams
Cooling System:
Radiator service, fan operation, coolant flushing, and thermostat replacement
Exhaust System:
Muffler and exhaust pipe inspection, gasket replacement
Frame And Body:
Chassis inspection, plastic body panel removal and installation, seat servicing
Controls:
Throttle, brake levers, and handlebar control adjustments
Troubleshooting:
Comprehensive diagnostic flowcharts and problem-solving guides for common issues
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, filter changes, and fluid checks
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustment
CVT clutch disassembly and inspection, gear inspection, bearing replacement
Brake Service:
Brake fluid flush, caliper piston seal replacement, rotor inspection
Electrical Diagnostics:
Troubleshooting electrical faults using multimeters, continuity testing, component testing
Suspension Adjustment:
Shock preload and damping adjustments (where applicable)
Tire And Wheel:
Tire pressure checks, wheel bearing maintenance
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed troubleshooting and specifications.
Yamaha has a long-standing reputation for innovation and reliability in the ATV market, dating back to the early days of the industry. They are known for performance-oriented machines and durable utility vehicles.
Model Evolution
Grizzly Lineage:
The YFM 700 Grizzly built upon the success of earlier Grizzly models, introducing a larger engine displacement and often enhanced features like fuel injection in later iterations within this generation.
Production
Manufacturing Location:
Primarily manufactured in Japan and the USA.
๐ Awards & Recognition
Recognitions
Industry Reputation:
The Grizzly series is consistently praised for its ruggedness, capable 4WD system, and reliable powerplants, making it a benchmark in the utility ATV segment.
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