Aprilia RS50 RS50 2000 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2000 Codes Engine Code: AM6 (Rotax 50cc, 2-stroke) 👋 Introduction Market Position Segment: Entry-level sport motorcycle, popular in European markets for learner riders. Competitive Analysis Competitors: Derbi Senda, Gilera GSM, Yamaha TZR50, Honda NSR50, Suzuki RG50. Key Features Features: Sharp, aggressive styling mimicking larger Aprilia sportbikes, capable 50cc 2-stroke engine, reliable performance for its class. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Page Count: Estimated 200-300 pages (typical for this model/era workshop manual) Manual Type Manual Type: Workshop Manual / Service Manual Language Language: Likely English (standard for international sales, though multilingual versions may exist) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, component testing, lubrication, cooling system, fuel system (carburetor tuning), ignition system, exhaust system. Transmission: Gearbox disassembly/assembly, clutch operation, shifting mechanism, gearbox lubrication. Chassis And Frame: Frame inspection, steering head bearings, swingarm, rear shock absorber, suspension fork overhaul, wheel bearings, wheel assembly. Brakes: Hydraulic brake system (front and rear), caliper maintenance, master cylinder service, brake pad replacement, brake fluid bleeding, rotor inspection. Electrical: Wiring diagrams, lighting system, ignition switch, starter motor, battery maintenance, fuses, horn, indicators, instrument cluster troubleshooting. Bodywork And Trim: Fairing removal/installation, seat, fuel tank, fenders, decals, minor bodywork repairs. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain adjustment, lubrication points. Troubleshooting: Diagnostic procedures for common problems, symptom-based fault finding, electrical system diagnostics. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Rebuilds: Complete engine and gearbox rebuild procedures, including component tolerances and torque specifications. Special Tools: Likely lists specific Aprilia special tools required for certain procedures (e.g., flywheel puller, engine assembly tools). Technical Depth Depth: Advanced diagnostic and repair procedures suitable for experienced mechanics and dedicated DIY enthusiasts. Diagnostic Tools: Covers standard diagnostic procedures using basic tools and knowledge; may include specific test procedures for electrical components. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 49.3 cc Bore X Stroke: 39.5 mm x 40.0 mm Compression Ratio: Approx. 8.5:1 Performance Horsepower: Approx. 6-8 HP (depending on specific market regulations and tuning) Torque: Approx. 4-5 Nm Top Speed: Typically governed to comply with 50cc moped regulations (e.g., 45-50 km/h), but capable of higher speeds when derestricted (varies by region). Fuel System Carburetor: Dell'Orto PHBG 17.5mm (common fitment) Fuel Type: Unleaded gasoline (95 RON or higher recommended), 2-stroke oil mixture (e.g., 1:50 ratio). Lubrication Oil System: Separate oil injection system for 2-stroke oil. Cooling System Cooling Method: Liquid-cooled Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch Type: Wet, multi-plate Gear Ratios: Detailed in manual (typically sequential ratios for sporty engagement) Fluid Requirements Gearbox Oil Type: API GL-4 or GL-5, SAE 75W/90 (or as specified in manual). Gearbox Oil Capacity: Approx. 0.6 - 0.7 Liters 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 700 mm Height: Approx. 1130 mm Wheelbase: Approx. 1330 mm Weights Dry Weight: Approx. 90-95 kg Fuel Tank Capacity: Approx. 7.0 Liters Tire Sizes Front Tire: 100/80-17 (or similar) Rear Tire: 130/70-17 (or similar) Wheelbase Wheel Type: Alloy wheels Chassis Frame Type: Aluminum alloy perimeter frame Suspension Front Suspension: Upside-down telescopic forks (Marzocchi or similar) Rear Suspension: Monoshock with adjustable preload Brakes Front Brake Type: Hydraulic disc, single caliper Rear Brake Type: Hydraulic disc, single caliper 🛡️ Safety Features Ratings Crash Safety: Not applicable for this vehicle class (no standardized crash ratings for 50cc mopeds). Active Features Braking System: Hydraulic disc brakes front and rear. Lighting: Halogen headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel perimeter frame for rigidity. 💡 Technology Features Infotainment Features: Basic analog instrument cluster: speedometer, tachometer, odometer, temperature gauge, indicator lights. Driver Assistance Features: None (standard for this class and era). Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (engine oil; 2-stroke oil tank needs regular refilling). Spark Plug Check: Every 2,000-3,000 km. Chain Lubrication: Every 500 km or after riding in wet conditions. Brake Fluid Flush: Every 2 years. Fluid Specifications Engine Oil: High-quality 2-stroke synthetic or semi-synthetic oil, meeting JASO FD or API TC standards. Coolant: Ethylene glycol-based antifreeze mixture, suitable for liquid-cooled engines (e.g., 50% coolant, 50% distilled water). Brake Fluid: DOT 4 (or as specified by Aprilia). Known Issues Common Problems: Carburetor jetting sensitivity to altitude/temperature, wear on the clutch plates with heavy use, occasional electrical connector issues, radiator leaks. Performance Tips: Proper carburetor tuning is critical for optimal performance and fuel economy; regular chain maintenance is essential for drivetrain longevity. 📚 Vehicle History Brand Heritage...
Carburetor jetting sensitivity to altitude/temperature, wear on the clutch plates with heavy use, occasional electrical connector issues, radiator leaks.
Performance Tips:
Proper carburetor tuning is critical for optimal performance and fuel economy; regular chain maintenance is essential for drivetrain longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its racing pedigree, particularly in smaller displacement classes.
Model Evolution
Development:
The RS50 has been a consistent model in Aprilia's lineup, evolving in styling and components to meet changing regulations and rider demands.
Engine Platform:
Utilizes the robust and widely supported Minarelli AM6 engine, also used by other manufacturers.
Production
Manufacturing Origin:
Italy
Production Years:
Ongoing since the mid-1990s through various iterations.
🏆 Awards & Recognition
Recognitions
Classification:
Highly regarded among 50cc sportbikes for its styling and handling.
Ratings
Owner Satisfaction:
Generally positive for its class, praised for sporty feel.
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