Husqvarna SM 610S 2000 Factory Service Repair Manual
Regular price
$141.00
Sale price
$141.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Husqvarna Model: SM 610S Year: 2000 Codes Chassis Code: Likely incorporates model and year identifier, specific code not provided in source Engine Code: Likely incorporates engine variant identifier, specific code not provided in source 👋 Introduction Market Position Segment: Supermoto (SM) or Motard segment, designed for on-road performance with off-road styling and capability. Target Audience: Enthusiast riders, DIY mechanics, and professional workshops focused on Husqvarna motorcycles. Competitive Analysis Competitors 2000: Ducati Hypermotard (later entry), Aprilia SXV series, KTM 640 Duke/Supermoto, Yamaha XT660X, Honda FMX650, Suzuki DR-Z400SM. Key Features Design Philosophy: Off-road inspired chassis and engine with road-biased suspension, tires, and braking components for agile urban and spirited riding. Engine Configuration: Single-cylinder, four-stroke, liquid-cooled engine providing robust torque delivery. Suspension Type: Upside-down front forks and a monoshock rear suspension for performance handling. 📋 Manual Details Coverage Areas Primary Coverage: Husqvarna SM 610S 2000 Secondary Coverage: Potential overlap with other SM 610 models or similar era Husqvarna motorcycles, depending on shared components. Page Count Estimated Page Count: Typically 300-600 pages for comprehensive factory service manuals, exact count not specified. Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on product description context) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine disassembly, assembly, inspection, and repair for the 610cc single-cylinder engine. Fuel System: Carburetor tuning, inspection, and overhaul; fuel pump and line maintenance. Ignition System: Spark plug specifications, ignition coil testing, CDI unit information. Cooling System: Radiator, hoses, thermostat, and coolant specifications. Exhaust System: Muffler and header pipe inspection and replacement. Transmission Drivetrain: Gearbox disassembly, assembly, inspection, and maintenance; clutch operation and adjustment. Suspension Front: Front fork disassembly, seal replacement, oil levels, and damping adjustments. Suspension Rear: Monoshock absorber service, linkage maintenance, and spring preload adjustments. Brakes Front: Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding. Brakes Rear: Rear brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding. Wheels Tires: Wheel bearing service, spoke tensioning, tire pressure recommendations. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, charging system (alternator/stator). Chassis Frame: Frame inspection, headstock bearing service, swingarm maintenance. Bodywork Plastics: Fairing and panel removal and installation, seat servicing. Controls Cables: Throttle cable, clutch cable adjustment and replacement. Procedures Included Maintenance: Routine checks, lubrication points, filter replacement, chain adjustment. Troubleshooting: Diagnostic flowcharts for common operational issues and component failures. Repair: Step-by-step instructions for component repair and replacement. Disassembly Assembly: Complete breakdown and reassembly procedures for all major motorcycle systems. Inspection: Detailed checks for wear, damage, and proper component function. Adjustment: Carburetor idle, clutch lever free play, chain slack, suspension settings. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and chassis rebuilds. Diagnostic Level: Includes diagnostic procedures and fault finding for electrical and mechanical issues. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if produced from original digital files, image-based PDFs may not be. Print Quality Quality: Variable, dependent on the original source scan quality; intended for digital viewing and home printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke, liquid-cooled Displacement: 610cc (approximate, actual may vary slightly by specific variant) Bore X Stroke: Specific dimensions require manual lookup; typical for this era could be around 98mm x 75mm. Compression Ratio: Likely in the range of 10.0:1 to 11.5:1, specific value requires manual lookup. Valve Train: SOHC (Single Overhead Camshaft), likely 4 valves per cylinder. Performance Horsepower: Estimated 50-60 HP, specific rating requires manual lookup. Torque: Estimated 50-55 Nm (37-41 lb-ft), specific rating requires manual lookup. Fuel System Carburetor Type: Likely a high-performance flat-slide carburetor, e.g., Mikuni TM40 or similar. Fuel Type: Unleaded gasoline, octane rating as specified in manual. Lubrication Oil Type: Requires specific motorcycle-grade engine oil, e.g., SAE 10W-40 or 20W-50, meeting JASO MA specifications. Manual will confirm. Oil Capacity: Approximately 1.5 - 2.0 liters (including filter change). Exact capacity requires manual lookup. 🔧 Transmission Standard Type: 6-speed manual transmission Clutch Type: Wet multi-plate clutch, hydraulically actuated. Features Gear Ratios: Specific gear ratios will be detailed in the manual for each gear. Final Drive: Chain drive (typically 520 pitch). Sprocket size recommendations and maintenance covered. Transmission Oil: Specific type and capacity will be listed in manual; often shared with engine oil or a dedicated gear oil. 📐 Dimensions Exterior Wheelbase: Approximately 1450-1500 mm. Specific value to be confirmed by manual. Seat Height: Typically around 880-930 mm for a supermoto. Exact spec in manual. Weights Dry Weight: Estimated 135-150 kg. Specific value required from manual. Wet Weight: Estimated 150-165 kg. Specific value required from manual. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not subject to the same structured crash testing as cars). Active Features Braking System: Dual hydraulic disc brakes front, single hydraulic...
N/A (No electronic rider aids like ABS or traction control were standard on this model).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually. Manual provides exact intervals.
Air Filter:
Inspect and clean every 3,000-5,000 km, replace as needed. Manual specifies detailed schedule.
Spark Plug:
Inspect and gap every 5,000-10,000 km, replace as needed. Manual will specify correct plug and gap.
Chain Maintenance:
Clean and lubricate every 500-1000 km, adjust tension as needed. Manual details chain slack specifications.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will confirm specific type and replacement interval.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water at a 50/50 ratio. Manual specifies type and capacity.
Known Issues
Carburetion Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustments.
Suspension Seals:
Fork seals may require periodic replacement due to heavy use or off-road riding.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can cause intermittent issues. Manual covers diagnostic methods.
Cam Chain Tensioner:
Some engines of this era may benefit from upgraded or regularly inspected cam chain tensioners.
📚 Vehicle History
Brand Heritage
Founding:
Husqvarna Motocross and Enduro motorcycles have a long and storied history dating back to the early 20th century, originating in Sweden.
Model Evolution
Sm Series:
The SM series represents Husqvarna's foray into the supermoto segment, adapting their off-road platforms for street performance. The 610cc engine was a core offering in their dual-sport and supermoto lineups.
Production
Manufacturing Origin:
Historically Sweden; by 2000, production had transitioned to Italy under Cagiva Group ownership. Later ownership changes occurred.
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Models of this era were generally well-regarded for their performance and agility in the supermoto category, often praised for their tractable engines and capable chassis.
Segment Awards:
Specific awards for the 2000 SM 610S are not readily available, but it contributed to Husqvarna's reputation in the performance motorcycle market.
Choosing a selection results in a full page refresh.