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    2000-Wrangler TJ Workshop Service Repair Manual

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    🏷️ Basic Information Identification Make: Jeep Model: Wrangler TJ Year: 2000 Codes Vehicle Code: TJ 👋 Introduction Market Position Positioning: The Jeep Wrangler TJ is an iconic off-road vehicle known for its ruggedness, go-anywhere capability, and iconic design. It occupies a unique niche in the SUV market, appealing to enthusiasts and those seeking adventure. Competitive Analysis Competitors: During its production run, the TJ competed indirectly with other compact SUVs and off-road focused vehicles, though its specific blend of capability and open-air experience was largely unmatched. Competitors included vehicles like the Toyota Tacoma (off-road focused trucks), Nissan Xterra, and potentially earlier Ford Broncos. Key Features Features: Solid front and rear axles, coil spring suspension (a significant upgrade from previous leaf-sprung Wranglers), distinct round headlights, iconic seven-slot grille, available 4.0L inline-6 engine, removable doors and roof. 📋 Manual Details Coverage Areas Systems Covered: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Maintenance, Electrical, HVAC, Chassis, Body, Drivetrain, Suspension, Steering, Brakes, Body Electrical, Wiring Diagrams, Troubleshooting, Diagnostics Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, internal component specifications, timing, lubrication, cooling system service Engine Performance: Ignition timing, fuel injection system operation, emission control systems, diagnosis of performance issues Transmission Manual: Disassembly, assembly, clutch service, shift mechanism repair, fluid specifications Transmission Automatic: Internal component diagnosis, torque converter service, hydraulic system, fluid specifications, shift control Drivetrain: Transfer case operation, axle service (front and rear), driveshaft and U-joint repair, differential maintenance Suspension: Front and rear suspension component replacement (control arms, springs, shocks), alignment specifications, steering linkage Brakes: Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake fluid specifications, ABS system diagnostics Electrical System: Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams for all circuits Body And Interior: Door panel removal, seat adjustment, interior trim, exterior panel repair, paint and finish recommendations, convertible top service HVAC: Air conditioning system service, heater core replacement, blower motor, refrigerant specifications Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt and hose inspection Diagnostics: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), component testing procedures Repair: Step-by-step repair instructions for all major systems and components, torque specifications for fasteners Disassembly Assembly: Detailed instructions for removing and reinstalling major components and sub-assemblies Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, aiding in troubleshooting and repair Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures and specifications 📊 Manual Specifications File Format Digital Format: Compatible with Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac OS. Likely PDF or similar searchable format. Print Quality Quality: High resolution for clear diagrams and text, printable pages. Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4.0L (242 cu in) OHV Inline-6 (PowerTech) Bore X Stroke: 3.88 in x 3.41 in (98.5 mm x 86.6 mm) Compression Ratio: 8.8:1 Horsepower Peak 2000: 182 hp @ 4,600 rpm Torque Peak 2000: 220 lb-ft @ 3,200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Engine Code And Type Optional Optional Engine: 2.5L (150 cu in) OHV Inline-4 (AMC 150) Optional Engine Optional Horsepower: 118 hp @ 4,700 rpm Optional Torque: 135 lb-ft @ 3,750 rpm 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (NV3550 or AX-15 depending on early build date/configuration) Optional Optional Transmission: 4-Speed Automatic (42RE) Features Transfer Case: NV231 Command-Trac (Part-Time, 2-High, 4-High, Neutral, 4-Low) Fluid Specifications Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent API GL-3/GL-4 SAE 75W-90) Automatic Transmission Fluid: Mopar ATF+4 (or equivalent) Transfer Case Fluid: Mopar Transfer Case Lubricant (or equivalent SAE 75W-90) 📐 Dimensions Exterior Wheelbase: 93.4 inches (2,372 mm) Overall Length: 151.4 inches (3,845 mm) Overall Width: 66.5 inches (1,689 mm) Overall Height: 63.8 inches (1,621 mm) (soft top) Ground Clearance: Approximately 8.5 inches (216 mm) (varies with tire size) Weights Curb Weight Est: 3,400 - 3,800 lbs (1,542 - 1,724 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approximately 4,400 - 4,700 lbs (2,000 - 2,132 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Not rated by NHTSA for the 2000 model year in a manner directly comparable to modern standards. Vehicle structure designed for off-road use. Active Features Active Safety: Four-wheel Anti-lock Braking System (ABS) on rear wheels for 2000 models; front wheels typically do not have ABS, enhancing off-road control. Passive Features Passive Safety: Seat belts, roll bar/sport bar integrated into windshield frame and B-pillars, high-strength steel doors and side impact protection. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player or cassette...
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    Type: Car
    Vendor:
    Sku: 477110
    Collections: ALL Jeep

    AvailabilityIn stock

    🏷️ Basic Information
    Identification
    Make:
    Jeep
    Model:
    Wrangler TJ
    Year:
    2000
    Codes
    Vehicle Code:
    TJ
    👋 Introduction
    Market Position
    Positioning:
    The Jeep Wrangler TJ is an iconic off-road vehicle known for its ruggedness, go-anywhere capability, and iconic design. It occupies a unique niche in the SUV market, appealing to enthusiasts and those seeking adventure.
    Competitive Analysis
    Competitors:
    During its production run, the TJ competed indirectly with other compact SUVs and off-road focused vehicles, though its specific blend of capability and open-air experience was largely unmatched. Competitors included vehicles like the Toyota Tacoma (off-road focused trucks), Nissan Xterra, and potentially earlier Ford Broncos.
    Key Features
    Features:
    Solid front and rear axles, coil spring suspension (a significant upgrade from previous leaf-sprung Wranglers), distinct round headlights, iconic seven-slot grille, available 4.0L inline-6 engine, removable doors and roof.
    📋 Manual Details
    Coverage Areas
    Systems Covered:
    Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Maintenance, Electrical, HVAC, Chassis, Body, Drivetrain, Suspension, Steering, Brakes, Body Electrical, Wiring Diagrams, Troubleshooting, Diagnostics
    Page Count
    Estimated Pages:
    1500+
    Manual Type
    Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (likely PDF or similar e-book format)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete overhaul procedures, internal component specifications, timing, lubrication, cooling system service
    Engine Performance:
    Ignition timing, fuel injection system operation, emission control systems, diagnosis of performance issues
    Transmission Manual:
    Disassembly, assembly, clutch service, shift mechanism repair, fluid specifications
    Transmission Automatic:
    Internal component diagnosis, torque converter service, hydraulic system, fluid specifications, shift control
    Drivetrain:
    Transfer case operation, axle service (front and rear), driveshaft and U-joint repair, differential maintenance
    Suspension:
    Front and rear suspension component replacement (control arms, springs, shocks), alignment specifications, steering linkage
    Brakes:
    Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake fluid specifications, ABS system diagnostics
    Electrical System:
    Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams for all circuits
    Body And Interior:
    Door panel removal, seat adjustment, interior trim, exterior panel repair, paint and finish recommendations, convertible top service
    HVAC:
    Air conditioning system service, heater core replacement, blower motor, refrigerant specifications
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt and hose inspection
    Diagnostics:
    Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), component testing procedures
    Repair:
    Step-by-step repair instructions for all major systems and components, torque specifications for fasteners
    Disassembly Assembly:
    Detailed instructions for removing and reinstalling major components and sub-assemblies
    Wiring Diagrams:
    Comprehensive electrical schematics for all vehicle systems, aiding in troubleshooting and repair
    Technical Depth
    Depth:
    Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures and specifications
    📊 Manual Specifications
    File Format
    Digital Format:
    Compatible with Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac OS. Likely PDF or similar searchable format.
    Print Quality
    Quality:
    High resolution for clear diagrams and text, printable pages.
    Binding Type
    Binding:
    N/A (Digital format)
    Paper Type
    Paper Type:
    N/A (Digital format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code And Type:
    4.0L (242 cu in) OHV Inline-6 (PowerTech)
    Bore X Stroke:
    3.88 in x 3.41 in (98.5 mm x 86.6 mm)
    Compression Ratio:
    8.8:1
    Horsepower Peak 2000:
    182 hp @ 4,600 rpm
    Torque Peak 2000:
    220 lb-ft @ 3,200 rpm
    Fuel System
    Fuel Delivery:
    Sequential Multi-Port Fuel Injection (MPI)
    Fuel Type:
    Unleaded gasoline, 87 octane (minimum)
    Engine Code And Type Optional
    Optional Engine:
    2.5L (150 cu in) OHV Inline-4 (AMC 150)
    Optional Engine
    Optional Horsepower:
    118 hp @ 4,700 rpm
    Optional Torque:
    135 lb-ft @ 3,750 rpm
    🔧 Transmission
    Standard
    Standard Transmission:
    5-Speed Manual (NV3550 or AX-15 depending on early build date/configuration)
    Optional
    Optional Transmission:
    4-Speed Automatic (42RE)
    Features
    Transfer Case:
    NV231 Command-Trac (Part-Time, 2-High, 4-High, Neutral, 4-Low)
    Fluid Specifications
    Manual Transmission Fluid:
    Mopar Manual Transmission Lubricant (or equivalent API GL-3/GL-4 SAE 75W-90)
    Automatic Transmission Fluid:
    Mopar ATF+4 (or equivalent)
    Transfer Case Fluid:
    Mopar Transfer Case Lubricant (or equivalent SAE 75W-90)
    📐 Dimensions
    Exterior
    Wheelbase:
    93.4 inches (2,372 mm)
    Overall Length:
    151.4 inches (3,845 mm)
    Overall Width:
    66.5 inches (1,689 mm)
    Overall Height:
    63.8 inches (1,621 mm) (soft top)
    Ground Clearance:
    Approximately 8.5 inches (216 mm) (varies with tire size)
    Weights
    Curb Weight Est:
    3,400 - 3,800 lbs (1,542 - 1,724 kg) depending on configuration
    Gross Vehicle Weight Rating Gvwr:
    Approximately 4,400 - 4,700 lbs (2,000 - 2,132 kg)
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Test Rating:
    Not rated by NHTSA for the 2000 model year in a manner directly comparable to modern standards. Vehicle structure designed for off-road use.
    Active Features
    Active Safety:
    Four-wheel Anti-lock Braking System (ABS) on rear wheels for 2000 models; front wheels typically do not have ABS, enhancing off-road control.
    Passive Features
    Passive Safety:
    Seat belts, roll bar/sport bar integrated into windshield frame and B-pillars, high-strength steel doors and side impact protection.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Basic AM/FM radio with CD player or cassette tape, optional premium sound system. Features are rudimentary by modern standards, focusing on functionality.
    Driver Assistance
    Driver Assistance Features:
    Limited to ABS on rear wheels. No electronic stability control or advanced driver aids.
    Connectivity
    Connectivity:
    No factory integrated Bluetooth or USB connectivity. Aftermarket solutions are common.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 5,000 miles or 6 months (whichever comes first)
    Engine Oil Filter Replacement:
    Replace with every oil change
    Air Filter Replacement:
    Every 15,000 miles or 12 months
    Spark Plug Replacement:
    Approximately 30,000 miles (for copper plugs common in this era)
    Transmission Fluid Change:
    Manual: Inspect every 15,000 miles, change as needed (often longer intervals). Automatic: Every 45,000-60,000 miles (or per severe service schedule).
    Brake Fluid Change:
    Every 30,000 miles or 24 months
    Fluid Specifications
    Engine Oil Type Capacity:
    5W-30; 5.7 US quarts (5.4 L) for 4.0L engine
    Coolant Type:
    Chrysler/Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water
    Power Steering Fluid:
    Mopar Power Steering Fluid or Dexron III/Mercon compatible
    Known Issues
    Common Problems:
    Heater control valve failure, radiator leaks (especially plastic tanks), exhaust manifold cracks (on 4.0L), sway bar disconnect issues (on Rubicon models), water pump leaks, interior water leaks (common to soft tops and door seals), rust on frame and body panels.
    Frame Rust Prevention:
    Regular inspection and application of rust inhibitors is highly recommended, especially in corrosive environments.
    📚 Vehicle History
    Brand Heritage
    Jeep Heritage:
    The Jeep brand has a long and storied history dating back to World War II, evolving into a symbol of ruggedness and off-road capability. The Wrangler is the direct descendant of the iconic Jeep CJ series.
    Model Evolution
    Tj Evolution:
    The TJ generation (1997-2006) represented a significant modernization of the Wrangler. Key advancements over its YJ predecessor included the transition from leaf springs to coil springs for improved ride comfort and off-road articulation, the return of round headlights, and a more refined interior. The 2000 model year was a continuation of this successful formula.
    Production
    Manufacturing Location:
    Toledo, Ohio, USA
    🏆 Awards & Recognition
    Recognitions
    Off Road Capability Awards:
    Consistently recognized by off-road enthusiasts and publications for its exceptional off-road prowess and adaptability.
    Ratings
    Consumer Ratings:
    Subjective consumer satisfaction varies, with many owners highly satisfied due to its unique capabilities and character, while others cite reliability or comfort concerns.
    Certifications
    Emissions Certification:
    Meets EPA and California Air Resources Board (CARB) emission standards for the 2000 model year.
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