Suzuki DR 200 SE 2000 Factory Service Repair Manual Pdf Download
Regular price
$141.00
Sale price
$141.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2000 Codes Chassis Code: DJ01A Engine Code Prefix: F436 👋 Introduction Market Position Market Position: Entry-level dual-sport motorcycle catering to light trail riding, commuting, and recreational use. Known for its simplicity, reliability, and affordability. Competitive Analysis Competitive Analysis: Competes with similar displacement dual-sport offerings from manufacturers like Honda (e.g., XR250L), Kawasaki (e.g., KLR250), and Yamaha (e.g., XT225). The DR200SE distinguishes itself with its user-friendly nature and robust Suzuki engineering. Key Features Key Features: Lightweight, nimble handling, electric start, durable air-cooled engine, user-friendly controls, suitable for both on-road and light off-road applications. Target Audience Target Audience: Suzuki DR200SE 2000 owners, motorcycle mechanics, service technicians, enthusiasts looking for detailed repair and maintenance information. 📋 Manual Details Coverage Coverage Areas: General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information Format Format: PDF Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac Functionality Zoom Capability: YES Language Language: English Manual Type Manual Type: Factory Service Repair Manual Coverage Summary Coverage Summary: This manual provides a comprehensive guide for servicing, repairing, and maintaining the Suzuki DR200SE 2000. It is designed for dealership technicians and owners seeking in-depth technical knowledge and repair procedures. 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System (Carburetor), Lubrication System, Ignition System, Electrical System (Wiring Diagrams, Lighting, Starting System, Charging System), Transmission, Clutch, Brakes (Front Drum, Rear Drum), Suspension (Front Telescopic Forks, Rear Monoshock), Frame, Wheels, Tires, Bodywork, Emissions Control Systems Procedures Procedures Included: Routine Maintenance, Troubleshooting, Engine Overhaul, Carburetor Adjustment and Rebuild, Ignition Timing, Valve Clearance Adjustment, Oil Change and Filter Replacement, Brake System Servicing, Suspension Fork Service, Shock Absorber Servicing, Electrical System Diagnosis and Repair, Wheel Bearing Replacement, Tire Mounting and Balancing, Chain Adjustment and Lubrication, Clutch Adjustment, Cable Adjustments, Torque Specifications, Fluid Capacities, Special Tool Requirements Depth Technical Depth: Comprehensive workshop level procedures, detailed step-by-step instructions, diagnostic flowcharts, repair strategies, complete factory specifications Parts Information Parts Information Included: Component identification, part numbers for major assemblies and components (implied through repair procedures and diagrams) Diagnostics Diagnostic Procedures: Troubleshooting guides, fault finding for electrical and mechanical systems, common problem diagnosis Specifications Technical Specifications Included: Torque settings for all fasteners, electrical specifications (resistance, voltage), fluid capacities, dimensions, performance data 📊 Manual Specifications File File Format: Digital PDF Quality Print Quality: High Resolution, Searchable Text, Printable Pages Readability: Excellent, with clear diagrams and concise text. Binding Binding Type: N/A (Digital Download) Paper Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 199 cc Bore X Stroke: 66.0 mm x 58.0 mm Compression Ratio: 9.4:1 Performance Horsepower Estimate: Approx. 19 HP @ 8,500 RPM (varies by region and tuning) Torque Estimate: Approx. 17 Nm @ 6,000 RPM (varies by region and tuning) Fuel System Fuel Delivery: Mikuni VM24SS Carburetor Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Lubrication System Oil Type: SAE 10W-40 API SE or SF, JASO MA Oil Capacity: 1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change Ignition System Ignition Type: Electronic Ignition (CDI) Emission Control Emission Control Features: Air Injection System (Pulsed Secondary Air Injection) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Constant Mesh Clutch Type: Wet Multi-Plate Final Drive: O-Ring Sealed Chain Drive Features Transmission Fluid Type: API GL-4 SAE 80W, or JASO MA Transmission Fluid Capacity: 0.65 L (0.69 US qt) 📐 Dimensions Exterior Overall Length: 2085 mm (82.1 in) Overall Width: 805 mm (31.7 in) Overall Height: 1170 mm (46.1 in) Wheelbase: 1385 mm (54.5 in) Ground Clearance: 285 mm (11.2 in) Seat Height: 860 mm (33.9 in) Weights Dry Weight: 113 kg (249.1 lbs) Wet Weight: 127 kg (280 lbs) (approximate) Tires Front Tire Size: 80/100-21 M/C 51P Rear Tire Size: 100/90-18 M/C 56P Front Tire Pressure: 175 kPa (1.75 kgf/cm², 25 psi) Rear Tire Pressure: 200 kPa (2.00 kgf/cm², 29 psi) (solo rider) Fuel Capacity Fuel Tank Capacity: 6.6 L (1.7 US gal), including 1.5 L reserve 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle Safety Standards apply per region) Active Features Active Safety Features: Responsive Drum Brakes (Front and Rear), Electric Start for quick deployment, Stable Chassis Geometry Passive Features Passive Safety Features: Durable Frame Construction, Adequate Lighting (Headlight, Taillight, Turn Signals), Handguards (standard on some models) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation: speedometer, odometer, neutral indicator, turn signal indicator, high beam indicator) Driver Assistance Driver Assistance Features: N/A (Motorcycle technology is primarily mechanical and electrical systems) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 2,000 km (1,200 miles) or 6 months, whichever comes first. Check oil level weekly. Air Filter Cleaning: Every 1,000 km (600 miles) or 3 months. Replace if damaged. Spark Plug Replacement: Every 6,000 km (3,600...
Entry-level dual-sport motorcycle catering to light trail riding, commuting, and recreational use. Known for its simplicity, reliability, and affordability.
Competitive Analysis
Competitive Analysis:
Competes with similar displacement dual-sport offerings from manufacturers like Honda (e.g., XR250L), Kawasaki (e.g., KLR250), and Yamaha (e.g., XT225). The DR200SE distinguishes itself with its user-friendly nature and robust Suzuki engineering.
Key Features
Key Features:
Lightweight, nimble handling, electric start, durable air-cooled engine, user-friendly controls, suitable for both on-road and light off-road applications.
Target Audience
Target Audience:
Suzuki DR200SE 2000 owners, motorcycle mechanics, service technicians, enthusiasts looking for detailed repair and maintenance information.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information
Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Functionality
Zoom Capability:
YES
Language
Language:
English
Manual Type
Manual Type:
Factory Service Repair Manual
Coverage Summary
Coverage Summary:
This manual provides a comprehensive guide for servicing, repairing, and maintaining the Suzuki DR200SE 2000. It is designed for dealership technicians and owners seeking in-depth technical knowledge and repair procedures.
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System (Carburetor), Lubrication System, Ignition System, Electrical System (Wiring Diagrams, Lighting, Starting System, Charging System), Transmission, Clutch, Brakes (Front Drum, Rear Drum), Suspension (Front Telescopic Forks, Rear Monoshock), Frame, Wheels, Tires, Bodywork, Emissions Control Systems
Procedures
Procedures Included:
Routine Maintenance, Troubleshooting, Engine Overhaul, Carburetor Adjustment and Rebuild, Ignition Timing, Valve Clearance Adjustment, Oil Change and Filter Replacement, Brake System Servicing, Suspension Fork Service, Shock Absorber Servicing, Electrical System Diagnosis and Repair, Wheel Bearing Replacement, Tire Mounting and Balancing, Chain Adjustment and Lubrication, Clutch Adjustment, Cable Adjustments, Torque Specifications, Fluid Capacities, Special Tool Requirements
Component identification, part numbers for major assemblies and components (implied through repair procedures and diagrams)
Diagnostics
Diagnostic Procedures:
Troubleshooting guides, fault finding for electrical and mechanical systems, common problem diagnosis
Specifications
Technical Specifications Included:
Torque settings for all fasteners, electrical specifications (resistance, voltage), fluid capacities, dimensions, performance data
📊 Manual Specifications
File
File Format:
Digital PDF
Quality
Print Quality:
High Resolution, Searchable Text, Printable Pages
Readability:
Excellent, with clear diagrams and concise text.
Binding
Binding Type:
N/A (Digital Download)
Paper
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
199 cc
Bore X Stroke:
66.0 mm x 58.0 mm
Compression Ratio:
9.4:1
Performance
Horsepower Estimate:
Approx. 19 HP @ 8,500 RPM (varies by region and tuning)
Torque Estimate:
Approx. 17 Nm @ 6,000 RPM (varies by region and tuning)
Fuel System
Fuel Delivery:
Mikuni VM24SS Carburetor
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Lubrication System
Oil Type:
SAE 10W-40 API SE or SF, JASO MA
Oil Capacity:
1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change
Ignition System
Ignition Type:
Electronic Ignition (CDI)
Emission Control
Emission Control Features:
Air Injection System (Pulsed Secondary Air Injection)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Constant Mesh
Clutch Type:
Wet Multi-Plate
Final Drive:
O-Ring Sealed Chain Drive
Features
Transmission Fluid Type:
API GL-4 SAE 80W, or JASO MA
Transmission Fluid Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
2085 mm (82.1 in)
Overall Width:
805 mm (31.7 in)
Overall Height:
1170 mm (46.1 in)
Wheelbase:
1385 mm (54.5 in)
Ground Clearance:
285 mm (11.2 in)
Seat Height:
860 mm (33.9 in)
Weights
Dry Weight:
113 kg (249.1 lbs)
Wet Weight:
127 kg (280 lbs) (approximate)
Tires
Front Tire Size:
80/100-21 M/C 51P
Rear Tire Size:
100/90-18 M/C 56P
Front Tire Pressure:
175 kPa (1.75 kgf/cm², 25 psi)
Rear Tire Pressure:
200 kPa (2.00 kgf/cm², 29 psi) (solo rider)
Fuel Capacity
Fuel Tank Capacity:
6.6 L (1.7 US gal), including 1.5 L reserve
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle Safety Standards apply per region)
Active Features
Active Safety Features:
Responsive Drum Brakes (Front and Rear), Electric Start for quick deployment, Stable Chassis Geometry
Passive Features
Passive Safety Features:
Durable Frame Construction, Adequate Lighting (Headlight, Taillight, Turn Signals), Handguards (standard on some models)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, neutral indicator, turn signal indicator, high beam indicator)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle technology is primarily mechanical and electrical systems)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000 km (1,200 miles) or 6 months, whichever comes first. Check oil level weekly.
Air Filter Cleaning:
Every 1,000 km (600 miles) or 3 months. Replace if damaged.
Spark Plug Replacement:
Every 6,000 km (3,600 miles)
Valve Clearance Check:
Every 4,000 km (2,400 miles)
Chain Adjustment Lubrication:
Check and lubricate every 500 km (300 miles) or after riding in wet conditions. Adjust slack as needed (10-20 mm).
Brake Pad Inspection:
Inspect at every 1,000 km (600 miles)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues:
Carburetor jetting can be sensitive to altitude changes, Clutch wear over extended use, Sprocket and chain wear, Carburetor float bowl gasket deterioration (rare), Rear shock absorber fade on extended aggressive use.
Technical Specifications
Spark Plug Type:
NGK DR8ES-L or equivalent
Idle Speed:
1,300 ± 100 RPM
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, Japan, specializing in manufacturing automobiles, motorcycles, all-terrain vehicles (ATVs), outboard marine engines, and wheelchairs. Suzuki motorcycles are renowned for their reliability and performance across various segments.
Model Evolution
Model Evolution:
The DR200SE is part of Suzuki's long-standing DR-Z line of dual-sport motorcycles. It evolved from earlier 200cc dual-sport models, focusing on simplicity and accessibility for a broad range of riders. The 'SE' designation typically indicates a Special Edition or enhanced feature set for that model year.
Production
Production Years:
The DR200SE was produced for many years, with the 2000 model being a representative of its generation. Specific production runs vary by market. It has seen continuous updates and variations in styling and minor components over its lifespan.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2000 DR200SE are not widely publicized, Suzuki's DR series has consistently received positive reviews for its reliability, affordability, and capability as an entry-level dual-sport machine.
Choosing a selection results in a full page refresh.