Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

2001 2002 2003 CHRYSLER PT Cruiser Workshop Service Repair Manual

Regular price
$141.00
Sale price
$141.00
Regular price
Basic Information Identification Make: Chrysler Model: PT Cruiser Model Years Covered: 2001, 2002, 2003 Codes Platform: PG platform Introduction Market Position Vehicle Segment: Compact car, retro-styled hatchback, often categorized as a 'retro-modern' vehicle Unique Selling Proposition: Distinctive retro styling inspired by 1930s hot rods and classic cars Competitive Analysis Competitors: Volkswagen New Beetle, Ford Focus, Honda Civic, Toyota Corolla Key Features Design Philosophy: Retro-futuristic aesthetic, customizable interior ('Mopar customization' potential) Interior Versatility: Flexible seating configurations (e.g., 'SweetSpot' rear seat adjustment) Manual Value Proposition: Essential for owners and independent repair shops needing comprehensive, dealership-level repair information Manual Details Coverage Areas General Coverage: Complete Workshop Service and Repair Target Audience: Dealership Technicians, Professional Mechanics, Advanced DIYers Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Repair Manual Distinction From Owner Manual: Provides in-depth repair and diagnostic procedures, not basic operation Language Language: English Format Format: PDF Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system Transmission Drivetrain: Automatic Transaxle (41TE), manual transaxle (NVT550), driveline components, axles, CV joints Chassis: Suspension (front and rear), steering system, brake system (front and rear disc, ABS) Electrical: Battery, charging system, starting system, lighting, instrumentation, body controls, power distribution, multiplexing (CAN bus) Body: Exterior body panels, interior trim, doors, windows, glass, roof system, HVAC system, SRS (Airbag) system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams Repair: Component removal and installation, overhaul procedures, adjustments, specifications for all major systems Calibration: Steering angle sensor calibration, ABS component calibration (where applicable) Technical Depth Depth: Comprehensive, from basic inspections to complete engine and transmission rebuilds Diagnostic Tools: References to Chrysler's diagnostic scan tools (e.g., DRB-III) and procedures Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution for clear diagrams and text Scalability: Scalable for printing on various paper sizes Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: EDZ Engine Type: 2.4L DOHC 16-Valve 4-Cylinder Displacement: 2378 cc (2.4 Liters) Performance Horsepower: 150 hp @ 5900 rpm Torque: 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline Engine Construction Block Material: Aluminum Cylinder Head Material: Aluminum Ignition Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Cooling System Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, OAT specification (e.g., Mopar 5-Year Coolant) Lubrication Oil Type: SAE 5W-30 Synthetic Motor Oil (meeting Chrysler MS-6395 specification) Oil Capacity: Approx. 4.0 US quarts (3.8 Liters) with filter change Transmission Standard Standard Transmission: 4-speed Automatic Transaxle (41TE) Optional Optional Transmission: 5-speed Manual Transaxle (NVT550) Features Automatic Features: Electronically controlled with lock-up torque converter Transmission Fluid Automatic Fluid Type: ATF+4 (Mopar Material Standard MS-9602) Manual Fluid Type: API GL-4, SAE 75W-90 Synthetic Gear Lubricant Dimensions Exterior Length: Approx. 167.1 inches (4244 mm) Width: Approx. 68.0 inches (1727 mm) Height: Approx. 62.1 inches (1577 mm) Wheelbase: Approx. 104.5 inches (2654 mm) Ground Clearance: Approx. 5.7 inches (145 mm) Cargo Cargo Volume Rear Seats Up: Approx. 21.0 cu ft (595 Liters) Cargo Volume Rear Seats Folded: Approx. 41.0 cu ft (1161 Liters) Weights Curb Weight Approx: 2900 - 3100 lbs (1315 - 1406 kg), depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 3840 lbs (1742 kg) Wheels Tires Wheel Bolt Pattern: 5 x 100 mm Standard Tire Size: 195/60R16, 205/50R17 (depending on trim) Safety Features Ratings NHTSA Front Impact Driver: ★★★★ (4-Star) NHTSA Front Impact Passenger: ★★★★ (4-Star) IIHS Moderate Overlap Front Crash: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS) on all models Traction Control: Optional (or standard on higher trims) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Optional front side-impact airbags, optional side curtain airbags (depending on trim and production date) Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats Technology Features Infotainment Audio System: Available AM/FM/CD, premium Boston Acoustic audio system optional on higher trims Navigation: Optional factory navigation system available on later models/trims Driver Assistance Cruise Control: Standard cruise control Connectivity Power Accessories: Power windows, power locks, power mirrors standard or optional depending on trim Keyless Entry: Optional keyless entry system Maintenance Service Intervals Oil Change Interval: Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions) Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km) Spark Plugs: Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km) Transmission Fluid Change: Inspect every 30,000 miles (48,000 km), replace as needed or every 60,000 miles (96,000 km) for...
26 people are viewing this right now
Type: Car
Vendor:
Sku: 149890
Collections: ALL Chrysler Marine

AvailabilityIn stock

2001 2002 2003 CHRYSLER PT Cruiser Workshop Service Repair Manual
Basic Information
Identification
Make: Chrysler
Model: PT Cruiser
Model Years Covered: 2001, 2002, 2003
Codes
Platform: PG platform
Introduction
Market Position
Vehicle Segment: Compact car, retro-styled hatchback, often categorized as a 'retro-modern' vehicle
Unique Selling Proposition: Distinctive retro styling inspired by 1930s hot rods and classic cars
Competitive Analysis
Competitors: Volkswagen New Beetle, Ford Focus, Honda Civic, Toyota Corolla
Key Features
Design Philosophy: Retro-futuristic aesthetic, customizable interior ('Mopar customization' potential)
Interior Versatility: Flexible seating configurations (e.g., 'SweetSpot' rear seat adjustment)
Manual Value Proposition: Essential for owners and independent repair shops needing comprehensive, dealership-level repair information
Manual Details
Coverage Areas
General Coverage: Complete Workshop Service and Repair
Target Audience: Dealership Technicians, Professional Mechanics, Advanced DIYers
Page Count
Estimated Pages: 2000+
Manual Type
Type: Workshop Service Repair Manual
Distinction From Owner Manual: Provides in-depth repair and diagnostic procedures, not basic operation
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Transmission Drivetrain: Automatic Transaxle (41TE), manual transaxle (NVT550), driveline components, axles, CV joints
Chassis: Suspension (front and rear), steering system, brake system (front and rear disc, ABS)
Electrical: Battery, charging system, starting system, lighting, instrumentation, body controls, power distribution, multiplexing (CAN bus)
Body: Exterior body panels, interior trim, doors, windows, glass, roof system, HVAC system, SRS (Airbag) system
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement
Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams
Repair: Component removal and installation, overhaul procedures, adjustments, specifications for all major systems
Calibration: Steering angle sensor calibration, ABS component calibration (where applicable)
Technical Depth
Depth: Comprehensive, from basic inspections to complete engine and transmission rebuilds
Diagnostic Tools: References to Chrysler's diagnostic scan tools (e.g., DRB-III) and procedures
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Searchability: Searchable text content for quick information retrieval
Print Quality
Resolution: High-resolution for clear diagrams and text
Scalability: Scalable for printing on various paper sizes
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code: EDZ
Engine Type: 2.4L DOHC 16-Valve 4-Cylinder
Displacement: 2378 cc (2.4 Liters)
Performance
Horsepower: 150 hp @ 5900 rpm
Torque: 160 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type: Unleaded gasoline
Engine Construction
Block Material: Aluminum
Cylinder Head Material: Aluminum
Ignition
Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Cooling System
Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, OAT specification (e.g., Mopar 5-Year Coolant)
Lubrication
Oil Type: SAE 5W-30 Synthetic Motor Oil (meeting Chrysler MS-6395 specification)
Oil Capacity: Approx. 4.0 US quarts (3.8 Liters) with filter change
Transmission
Standard
Standard Transmission: 4-speed Automatic Transaxle (41TE)
Optional
Optional Transmission: 5-speed Manual Transaxle (NVT550)
Features
Automatic Features: Electronically controlled with lock-up torque converter
Transmission Fluid
Automatic Fluid Type: ATF+4 (Mopar Material Standard MS-9602)
Manual Fluid Type: API GL-4, SAE 75W-90 Synthetic Gear Lubricant
Dimensions
Exterior
Length: Approx. 167.1 inches (4244 mm)
Width: Approx. 68.0 inches (1727 mm)
Height: Approx. 62.1 inches (1577 mm)
Wheelbase: Approx. 104.5 inches (2654 mm)
Ground Clearance: Approx. 5.7 inches (145 mm)
Cargo
Cargo Volume Rear Seats Up: Approx. 21.0 cu ft (595 Liters)
Cargo Volume Rear Seats Folded: Approx. 41.0 cu ft (1161 Liters)
Weights
Curb Weight Approx: 2900 - 3100 lbs (1315 - 1406 kg), depending on configuration
Gross Vehicle Weight Rating Gvwr: Approx. 3840 lbs (1742 kg)
Wheels Tires
Wheel Bolt Pattern: 5 x 100 mm
Standard Tire Size: 195/60R16, 205/50R17 (depending on trim)
Safety Features
Ratings
NHTSA Front Impact Driver: ★★★★ (4-Star)
NHTSA Front Impact Passenger: ★★★★ (4-Star)
IIHS Moderate Overlap Front Crash: Acceptable
Active Features
ABS: Standard Anti-lock Braking System (ABS) on all models
Traction Control: Optional (or standard on higher trims)
Passive Features
Airbags Front: Standard front driver and passenger airbags
Airbags Side: Optional front side-impact airbags, optional side curtain airbags (depending on trim and production date)
Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats
Technology Features
Infotainment
Audio System: Available AM/FM/CD, premium Boston Acoustic audio system optional on higher trims
Navigation: Optional factory navigation system available on later models/trims
Driver Assistance
Cruise Control: Standard cruise control
Connectivity
Power Accessories: Power windows, power locks, power mirrors standard or optional depending on trim
Keyless Entry: Optional keyless entry system
Maintenance
Service Intervals
Oil Change Interval: Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions)
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Spark Plugs: Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs
Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km)
Transmission Fluid Change: Inspect every 30,000 miles (48,000 km), replace as needed or every 60,000 miles (96,000 km) for severe use
Fluid Specifications
Coolant Capacity: Approx. 7.0 US quarts (6.6 Liters)
Brake Fluid Type: DOT 3 or DOT 4 (consult manual for specific type and Mopar part number)
Power Steering Fluid: ATF+4 (Mopar Material Standard MS-9602)
Known Issues
Common Problems Engine: Oil leaks from valve cover gasket, intake manifold gasket leaks, PCV system issues, occasional camshaft position sensor failures
Common Problems Transmission: Harsh shifting, delayed engagement (especially in the 41TE automatic), potential solenoid issues
Common Problems Suspension Steering: Worn ball joints, tie rod ends, strut mounts; power steering pump whine or leaks
Common Problems Electrical: Power window motor failures, clock spring issues (airbag light), door lock actuator problems, instrument cluster failures
Common Problems HVAC: Blend door actuator failures, blower motor resistor issues, refrigerant leaks
Vehicle History
Brand Heritage
Parent Company: Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)
Model Evolution
Concept Origin: Based on the original PT Cruiser concept shown in 1997
First Generation Launch: Launched in Spring 2000 as a 2001 model year vehicle
Trim Levels Early: Base, Touring, Limited, GT (introduced later)
Production
Production Location: Toluca Assembly Plant, Mexico
Production Start Year: 2000 (for 2001 model year)
Production End Year: 2010
Awards & Recognition
Recognitions
Car And Driver Best 10: Named to Car and Driver's 10Best list in 2001
Motor Trend Car Of The Year: Nominated for Motor Trend Car of the Year
Sale

Unavailable

Sold Out

img01