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Plymouth Neon 2001 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Plymouth Model: Neon Year: 2001-2002 Generation Generation Designation: Second Generation (PL) 👋 Introduction Market Position Target Audience: Mechanical technicians and DIY owners familiar with general automotive practices. Competitive Analysis Value Proposition: Provides dealer-level service information for cost savings and improved DIY repair capabilities. Key Features Emphasis Points: Highlights special aspects of the Plymouth Neon, proprietary component instructions, and clear safety notations (WARNING, CAUTION, NOTE). Tool Information: References special tools by Plymouth Neon part numbers and includes illustrations. Manual Purpose Owner Benefit: Enables owners to be better informed and perform repairs knowledgeably, like a professional technician. 📋 Manual Details Coverage Areas Coverage Areas: All systems including Engine, Transmission, Fuel System, Ignition, Lubrication, Exhaust, Electrical, Body, and more. Page Count Page Count: Not specified, but described as a 'complete' service manual. Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Electronic) Delivery Delivery Method: Fast and Free Electronic Delivery via Email Content Source Content Notes: Primarily for mechanical technicians familiar with BRP products, emphasizes product-specific repair aspects. 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures for the engine. Transmission: Detailed repair and overhaul procedures for the transmission. Fuel System: Coverage of fuel delivery, injection, and emissions systems. Ignition System: Procedures for ignition timing, spark plugs, and coil systems. Lubrication System: Information on oil changes, oil pump, and lubrication circuits. Exhaust System: Repair and replacement procedures for exhaust components. Electrical System: Wiring diagrams, diagnostic procedures, and repair of electrical components. Body: Procedures for body repairs and interior components. Procedures Included Routine Maintenance: Covers all routine maintenance tasks and schedules. Diagnostic Procedures: Diagnostic and troubleshooting guides for common and uncommon issues. Repair Overhaul: Detailed steps for component removal, repair, and reinstallation. Tune Ups: Specific procedures for performing tune-ups on the specified models. Assembly Disassembly: Step-by-step instructions for disassembling and reassembling major components and sub-assemblies. Component Repair: Detailed instructions for components manufactured for Plymouth Neon 2001-2002, including proprietary components. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance to extensive engine and transmission overhauls, mirroring authorized dealer service. Troubleshooting Methodology: Provides diagnostic and repair procedures for troubleshooting issues. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: Digital (Not applicable for PDF) Paper Type Paper Type: Digital (Not applicable for PDF) Quality Accuracy Statement: Endeavored to ensure accuracy; considered the most reliable information available. ⚙️ Engine Specifications Primary Engine Engine Type: Likely 2.0L SOHC or DOHC I4 (420A or DOHC versions), common for the Neon platform. Performance Horsepower Range: Approximately 132 hp (SOHC) to 150 hp (DOHC), depending on variant. Torque Range: Approximately 124 lb-ft (SOHC) to 130 lb-ft (DOHC). Fuel System Fuel Delivery: Multi-point fuel injection (MPI). 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission or a 3-speed automatic transmission. Optional Optional Transmission: Availability of a 4-speed automatic transmission on some variants (less common for this era Neon but possible). Features Transmission Fluid: Specific ATF type required (e.g., ATF+4 or equivalent) for automatic transmissions, manual transmission fluid (MTF) for manuals. 📐 Dimensions Exterior Body Styles: Available as a 2-door coupe and a 4-door sedan. Weights Curb Weight: Approximately 2600-2800 lbs (1179-1270 kg), varies by body style and options. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star rating (check specific year for official data). NHTSA Front Impact Passenger: Likely 4-star rating (check specific year for official data). IIHS Side Impact: Likely 'Acceptable' or 'Marginal' (check specific year for official data). Active Features ABS: Anti-lock Braking System (ABS) often standard or optional on higher trims. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seat belts for all occupants, possibly pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM radio with CD player or cassette, optional premium audio systems available. Driver Assistance Cruise Control: Optional cruise control system. Connectivity Power Windows Locks: Power windows and door locks available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions. Spark Plug Replacement: Around 60,000-100,000 miles for platinum or iridium plugs. Coolant Flush: Every 30,000-60,000 miles or 2-4 years. Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30, meeting API SM/SN specifications. Coolant Type: Ethylene glycol based, Mopar HOAT (Hybrid Organic Additive Technology) or equivalent. Known Issues Engine Mounts: Premature wear and failure of engine mounts, leading to vibration. Intake Manifold Gasket: Leaking intake manifold gaskets can cause vacuum leaks and rough idle. Automatic Transmission: Occasional issues with torque converter shudder or shift solenoid problems. Brake Wear: Front brake pad and rotor wear can be accelerated with spirited driving. 📚 Vehicle History Brand Heritage Brand Context: Plymouth was a marque of Chrysler Corporation, known for affordable and sporty vehicles. Model Evolution...
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Plymouth Neon 2001 2002 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Neon
Year:
2001-2002
Generation
Generation Designation:
Second Generation (PL)
👋 Introduction
Market Position
Target Audience:
Mechanical technicians and DIY owners familiar with general automotive practices.
Competitive Analysis
Value Proposition:
Provides dealer-level service information for cost savings and improved DIY repair capabilities.
Key Features
Emphasis Points:
Highlights special aspects of the Plymouth Neon, proprietary component instructions, and clear safety notations (WARNING, CAUTION, NOTE).
Tool Information:
References special tools by Plymouth Neon part numbers and includes illustrations.
Manual Purpose
Owner Benefit:
Enables owners to be better informed and perform repairs knowledgeably, like a professional technician.
📋 Manual Details
Coverage Areas
Coverage Areas:
All systems including Engine, Transmission, Fuel System, Ignition, Lubrication, Exhaust, Electrical, Body, and more.
Page Count
Page Count:
Not specified, but described as a 'complete' service manual.
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Electronic)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
Content Source
Content Notes:
Primarily for mechanical technicians familiar with BRP products, emphasizes product-specific repair aspects.
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and overhaul procedures for the engine.
Transmission:
Detailed repair and overhaul procedures for the transmission.
Fuel System:
Coverage of fuel delivery, injection, and emissions systems.
Ignition System:
Procedures for ignition timing, spark plugs, and coil systems.
Lubrication System:
Information on oil changes, oil pump, and lubrication circuits.
Exhaust System:
Repair and replacement procedures for exhaust components.
Electrical System:
Wiring diagrams, diagnostic procedures, and repair of electrical components.
Body:
Procedures for body repairs and interior components.
Procedures Included
Routine Maintenance:
Covers all routine maintenance tasks and schedules.
Diagnostic Procedures:
Diagnostic and troubleshooting guides for common and uncommon issues.
Repair Overhaul:
Detailed steps for component removal, repair, and reinstallation.
Tune Ups:
Specific procedures for performing tune-ups on the specified models.
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling major components and sub-assemblies.
Component Repair:
Detailed instructions for components manufactured for Plymouth Neon 2001-2002, including proprietary components.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to extensive engine and transmission overhauls, mirroring authorized dealer service.
Troubleshooting Methodology:
Provides diagnostic and repair procedures for troubleshooting issues.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding Type:
Digital (Not applicable for PDF)
Paper Type
Paper Type:
Digital (Not applicable for PDF)
Quality
Accuracy Statement:
Endeavored to ensure accuracy; considered the most reliable information available.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely 2.0L SOHC or DOHC I4 (420A or DOHC versions), common for the Neon platform.
Performance
Horsepower Range:
Approximately 132 hp (SOHC) to 150 hp (DOHC), depending on variant.
Torque Range:
Approximately 124 lb-ft (SOHC) to 130 lb-ft (DOHC).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission or a 3-speed automatic transmission.
Optional
Optional Transmission:
Availability of a 4-speed automatic transmission on some variants (less common for this era Neon but possible).
Features
Transmission Fluid:
Specific ATF type required (e.g., ATF+4 or equivalent) for automatic transmissions, manual transmission fluid (MTF) for manuals.
📐 Dimensions
Exterior
Body Styles:
Available as a 2-door coupe and a 4-door sedan.
Weights
Curb Weight:
Approximately 2600-2800 lbs (1179-1270 kg), varies by body style and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star rating (check specific year for official data).
NHTSA Front Impact Passenger:
Likely 4-star rating (check specific year for official data).
IIHS Side Impact:
Likely 'Acceptable' or 'Marginal' (check specific year for official data).
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seat belts for all occupants, possibly pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player or cassette, optional premium audio systems available.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Power Windows Locks:
Power windows and door locks available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions.
Spark Plug Replacement:
Around 60,000-100,000 miles for platinum or iridium plugs.
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30, meeting API SM/SN specifications.
Coolant Type:
Ethylene glycol based, Mopar HOAT (Hybrid Organic Additive Technology) or equivalent.
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, leading to vibration.
Intake Manifold Gasket:
Leaking intake manifold gaskets can cause vacuum leaks and rough idle.
Automatic Transmission:
Occasional issues with torque converter shudder or shift solenoid problems.
Brake Wear:
Front brake pad and rotor wear can be accelerated with spirited driving.
📚 Vehicle History
Brand Heritage
Brand Context:
Plymouth was a marque of Chrysler Corporation, known for affordable and sporty vehicles.
Model Evolution
Generation Timeline:
The second generation (PL) ran from 1995 to 2005, with significant styling and mechanical updates for the 2000 model year.
Production
Production Location:
Belvidere, Illinois, USA.
Discontinuation Impact:
The Plymouth brand was phased out after 2001, with remaining vehicles rebadged as Dodge Neons.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Neon (which shared platform and engines) was on Car and Driver's 10Best list multiple times in the past, indicating a solid engineering foundation for the Neon platform.
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