🏷️ Basic Information Identification Make: Kia Model: Rio Model Generation: JB (Second Generation) Model Years Covered: 2001, 2002, 2003, 2004, 2005 Codes Chassis Codes: DC, STC 👋 Introduction Market Position Segment: Subcompact / Compact Car Target Audience: DIY enthusiasts, independent repair shops, and Kia Rio owners seeking to identify and source replacement parts Competitive Analysis Competitors Era: Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit Key Features Manual Utility: Empowers users to accurately identify and source the correct OE (Original Equipment) or equivalent replacement parts, saving time and preventing incorrect purchases. Diy Support: Crucial for DIY mechanics to understand component interrelationships and part numbers for successful repairs. Labor Information: Inclusion of labor information (estimates or standard times) is highly valuable for budgeting repair costs. 📋 Manual Details Coverage Areas Primary Coverage: Spare parts listing and identification Secondary Coverage: Component illustrations, part numbers, pricing, and labor estimates Page Count Estimated Page Count: Variable (typically 200-500 pages for comprehensive parts catalogs of this era) Manual Type Type: Parts Catalog / Parts List Language Language: English Format Format: Searchable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Drivetrain (Transmission, Axles) Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Lighting System, Ignition System, Charging System, Starting System, Wiring Harnesses (schematics not typically in parts lists) Body: Exterior Panels (Doors, Hood, Trunk, Fenders), Bumpers, Grille, Glass, Mirrors, Interior Trim, Seats, HVAC Components Procedures Included Identification: Part number identification and verification using detailed illustrations Ordering: Facilitates ordering the correct replacement parts Technical Depth Depth: Component-level part identification; does not provide repair procedures or diagnostic flowcharts 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Searchability: Searchable text for part numbers, descriptions, and keywords Navigation: Linked bookmarks for easy navigation between sections Print Quality Quality: Designed for digital viewing and printing; image clarity is dependent on original source Binding Type Type: Not applicable (digital format) Paper Type Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: G4EE (for 1.3L), G4EC (for 1.5L) Displacement: 1.3L (1349 cc) and 1.5L (1495 cc) Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) Performance Horsepower 1.3L: Approximately 75-84 hp @ 5500-6000 rpm Torque 1.3L: Approximately 115-120 Nm (85-89 lb-ft) @ 3200-3500 rpm Horsepower 1.5L: Approximately 96-100 hp @ 6000 rpm Torque 1.5L: Approximately 131-135 Nm (97-100 lb-ft) @ 3000-3500 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Clutch: Hydraulically operated clutch (for manual) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (refer to specific manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (refer to specific manual for exact spec) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Wheelbase Sedan: Approximately 2440 mm (96.1 in) Wheelbase Hatchback: Approximately 2440 mm (96.1 in) Weights Curb Weight Min: Approximately 1050 kg (2315 lbs) Curb Weight Max: Approximately 1150 kg (2535 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not explicitly rated for this specific generation in all markets, generally considered adequate for its class. IIHS Small Overlap Front: Not tested for this generation. Active Features ABS: Available (Standard on higher trims or optional) E Brake Force Distribution: Electronic Brake-force Distribution (EBD) often paired with ABS Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Airbags Side: Optional or standard on higher trims; Front Side Airbags Seatbelts: 3-point ELR front and rear seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player with standard speaker configuration. Auxiliary input may be present on later models. Display: Simple digital or analog display for radio and clock functions. Driver Assistance Cruise Control: Optional or standard on higher trim levels. Connectivity Bluetooth: Not typically available on this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, depending on driving conditions (refer to owner's manual for exact spec). Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed. Spark Plug Replacement: Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (e.g., platinum or iridium). Fluid Specifications Engine Oil Type: API SN, ILSAC GF-5, SAE 5W-20 or 5W-30 (refer to owner's manual for exact spec) Coolant Type: Ethylene Glycol based coolant, often Asian Vehicle Specific Pink/Orange formula. Capacity approx. 5.5-6.5 Liters. Brake Fluid Type: DOT 3 or DOT 4 brake fluid Known Issues Common Wear Items: Suspension components (ball joints, tie rod ends), brake pads and rotors, exhaust system components (mufflers, pipes), clutch wear (manual transmission). Engine Potential Issues: Occasional minor oil leaks, ignition coil failures, thermostat issues. Electrical Potential Issues: Window regulator failures, minor electrical connector corrosion. 📚 Vehicle History Brand Heritage Kia History: Kia Motors Corporation, a South...