The Yamaha TDM900, produced from 2001 to 2007, is a versatile sport-touring motorcycle renowned for its robust parallel-twin engine and capable chassis. Featuring an 897cc liquid-cooled, DOHC engine, the TDM900 delivers approximately 90 HP and 65 lb-ft of torque, making it suitable for both spirited riding and long-distance touring. Its aluminum twin-spar frame, coupled with USD front forks and a monoshock rear suspension, provides agile handling and stability. This model represents a significant evolution from its predecessor, the TDM850, incorporating fuel injection, a revised frame, and updated suspension for enhanced performance and rider comfort. This comprehensive English Full Service Repair Manual provides detailed guidance for the maintenance and repair of the Yamaha TDM900P. It covers all essential systems, including the engine, fuel injection, ignition, transmission, cooling, exhaust, electrical systems, chassis, suspension, brakes, and bodywork. The manual offers step-by-step instructions for scheduled maintenance, component overhauls, and troubleshooting common issues. With its thorough scope, this resource is invaluable for owners and technicians seeking to ensure the optimal performance, reliability, and longevity of their TDM900 motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: TDM900 Model Variant: TDM900P Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and spirited riding Competitive Analysis Key Competitors: Honda VFR800, Triumph Sprint ST, Kawasaki GTR1000 (predecessor), Suzuki Bandit 1200S Key Features Engine Configuration: Parallel-twin, liquid-cooled, DOHC, 4-stroke Frame Type: Aluminum twin-spar frame Suspension Setup: Telescopic USD front forks, Monoshock rear suspension with linkage 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines Ignition System: Ignition coils, spark plugs, CDI unit, wiring diagrams Transmission: Clutch operation, gearbox inspection, maintenance, and repair Cooling System: Radiator, cooling fan, thermostat, coolant circulation, hoses Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensor Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, sensors Chassis And Suspension: Front fork (USD), rear shock absorber, linkage, swingarm, steering system Brakes: Front and rear brake calipers, master cylinders, brake lines, discs, ABS (if applicable) Wheels And Tires: Wheel bearings, tire pressure, mounting and balancing Bodywork And Fairings: Fairing removal and installation, panel alignment, seat, fuel tank mounting Troubleshooting: Diagnostic charts, common fault identification and rectification Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake bleeding Repair: Detailed step-by-step repair instructions for all major components Overhaul: Complete engine and gearbox overhaul procedures Diagnosis: Troubleshooting guides and fault code interpretation Adjustment: Carburetor (if applicable to earlier models or specific markets, though TDM900 is EFI), throttle cable, clutch cable, suspension settings Technical Depth Depth: Comprehensive, covering from basic rider maintenance to full engine rebuilds and electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation Print Quality Quality: Professional, likely sourced from original manufacturer's documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Scope: Extremely thorough, intended for professional mechanics and advanced DIY enthusiasts. ⚙️ Engine Specifications Primary Engine Engine Type: 897cc, liquid-cooled, 4-stroke, DOHC, parallel-twin Bore X Stroke: 92.0 mm x 67.5 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Carburetion Or Injection: Electronic Fuel Injection (EFI) Performance Horsepower: Approx. 90 HP @ 8,500 RPM (varies slightly by region/spec) Torque: Approx. 88 Nm (65 lb-ft) @ 6,000 RPM (varies slightly by region/spec) Fuel System Fuel Tank Capacity: 20 Liters (5.3 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Final Drive: Chain drive Features Clutch Type: Wet, multiple disc 📐 Dimensions Exterior Length: Approx. 2,185 mm (86.0 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,240 mm (48.8 in) Wheelbase: Approx. 1,485 mm (58.5 in) Weights Dry Weight: Approx. 194 kg (427.7 lbs) Wet Weight: Approx. 211 kg (465.2 lbs) 🛡️ Safety Features Ratings ABS Availability: Optional on some models/markets Active Features Braking System: Dual 298mm discs front, Single 245mm disc rear (ABS optional) 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, multi-function display (odometer, trip meters, fuel gauge, clock) Driver Assistance ABS: Optional anti-lock braking system available on select models Connectivity Charging Port: No factory integrated USB or power port, aftermarket options available 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 6 months (refer to manual for specifics) Spark Plug Replacement: Every 20,000 km (refer to manual for specifics) Air Filter Cleaning: Every 10,000 km or as needed based on conditions Valve Clearance Check: Every 40,000 km (refer to manual for specifics) Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA Engine Oil Capacity: 3.00 L without filter change;...