Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Aprilia RS125 RS 125 2001 Factory Service Repair Manual

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2001 Market Segment: Sportbike / Supersport Codes Vin Code Digit 4: Variable based on specific model variant Vin Code Digit 10: Variable based on specific model variant 👋 Introduction Market Position Positioning: The Aprilia RS125 (2001) was positioned as a premium 125cc sportbike, offering a balance of performance, styling, and handling that rivaled larger displacement motorcycles. Target Audience: Enthusiasts seeking a lightweight, agile, and stylish motorcycle with a potent two-stroke engine experience, often used for recreational riding and track days. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (depending on market availability and year). Key Differentiation: Distinctive Italian styling, advanced chassis components for its class, and a high-revving, performance-oriented two-stroke engine. Often praised for its handling characteristics. Key Features Styling: Aggressive supersport styling, inspired by larger Aprilia RSV Mille models, featuring aerodynamic fairings and a sporty riding position. Engine Performance: Known for its strong mid-range and top-end power delivery characteristic of a well-tuned two-stroke engine. Chassis Geometry: Designed for agile handling and stability, featuring a robust frame and quality suspension components. Braking Performance: Dual front disc brakes provided strong stopping power, contributing to its sporty appeal. 📋 Manual Details Coverage Areas Engine Mechanical: Complete Fuel System: Complete Ignition System: Complete Cooling System: Complete Exhaust System: Complete Transmission Clutch: Complete Frame Chassis: Complete Suspension Front: Complete Suspension Rear: Complete Brakes Hydraulic: Complete Electrical System: Complete Bodywork Fairings: Complete Troubleshooting: Extensive Wiring Diagrams: Included Page Count Estimated Pages: Hundreds (specific count not provided, but implies comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, typical for factory manuals of this era and origin) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Type: Rotax 122 two-stroke, liquid-cooled, single-cylinder Carburetor System: Dell'Orto PHBH 28 (typical for this model) Exhaust Power Valve: Detailed description of operation and maintenance Ignition System Type: Electronic ignition (CDI) Clutch Type: Wet multi-plate clutch Gearbox Type: 6-speed sequential Front Fork Type: Upside-down telescopic fork (e.g., Marzocchi or Paioli) Rear Shock ABSorber: Monoshock with adjustable preload and damping Brake System Front: Dual disc brakes with hydraulic calipers Brake System Rear: Single disc brake with hydraulic caliper Electrical Components: Starter motor, battery, lighting, instrumentation, indicators Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service Engine Rebuild: Top-end (cylinder, piston, rings) and bottom-end (crankshaft, bearings) overhaul Carburetor Adjustment: Tuning, cleaning, and rebuilding instructions Suspension Service: Fork seal replacement, oil changes, shock absorber servicing Brake System Maintenance: Bleeding, pad replacement, caliper servicing Electrical Troubleshooting: Fault finding for ignition, charging, and lighting systems Wheel Tire Service: Tire mounting, wheel balancing, spoke tensioning Cooling System Service: Flushing, coolant replacement, leak testing Frame Inspections: Checking for damage, alignment Technical Depth Depth: Comprehensive: From basic maintenance and troubleshooting to full engine rebuilds and chassis component overhauls. Diagnostic Capabilities: Includes detailed symptom-based troubleshooting guides and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Quality: High resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Code: Rotax 122 Engine Type: Liquid-cooled, two-stroke, single-cylinder Bore X Stroke: 54 mm x 54.5 mm (approximate) Displacement: 124.8 cc Compression Ratio: Approx. 12.4:1 (varies with variant) Cylinder Head: Aluminum alloy with hemispherical combustion chamber Lubrication System: Pre-mix or separate oil injection system (oil pump driven by crankshaft) Performance Horsepower Peak: Approx. 30-34 HP @ 10,500 RPM (factory restricted versions may be lower, e.g., 15 HP for A2 license) Torque Peak: Approx. 17-19 Nm @ 9,500 RPM Fuel System Carburetor Model: Dell'Orto PHBH 28 AS (or similar) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Fuel Tank Capacity: Approx. 11.5 liters (including reserve) Fuel Delivery: Gravity feed from fuel tank to carburetor Oil Tank Capacity: Approx. 1.0 liter (for separate oil injection) 🔧 Transmission Standard Transmission Type: 6-speed sequential constant mesh gearbox Clutch Type: Wet multi-plate clutch, cable operated Final Drive: O-ring sealed chain, 520 pitch Features Gear Ratios: Specific ratios would be detailed in the manual, but typically optimized for sport riding. Transmission Oil Type: API GL-4 or GL-5, SAE 75W/90 or 80W/90 gear oil Transmission Oil Capacity: Approx. 0.75 liters 📐 Dimensions Exterior Length: Approx. 1,950 mm Width: Approx. 700 mm Height: Approx. 1,100 mm Wheelbase: Approx. 1,345 mm Weights Dry Weight: Approx. 135 kg Wet Weight: Approx. 145-150 kg (with fluids) Load Capacity: Typically for single rider plus minimal luggage. 🛡️ Safety Features Ratings Safety Ratings: Motorcycles of this era do not typically have standardized crash test ratings like cars. Safety is assessed through engineering and component quality. Active Features Braking System: Dual front disc brakes with performance calipers provide excellent stopping power. Handling: Designed for stable cornering and...
19 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 432395
Collections: ALL

AvailabilityIn stock

Aprilia RS125 RS 125 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2001
Market Segment:
Sportbike / Supersport
Codes
Vin Code Digit 4:
Variable based on specific model variant
Vin Code Digit 10:
Variable based on specific model variant
👋 Introduction
Market Position
Positioning:
The Aprilia RS125 (2001) was positioned as a premium 125cc sportbike, offering a balance of performance, styling, and handling that rivaled larger displacement motorcycles.
Target Audience:
Enthusiasts seeking a lightweight, agile, and stylish motorcycle with a potent two-stroke engine experience, often used for recreational riding and track days.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (depending on market availability and year).
Key Differentiation:
Distinctive Italian styling, advanced chassis components for its class, and a high-revving, performance-oriented two-stroke engine. Often praised for its handling characteristics.
Key Features
Styling:
Aggressive supersport styling, inspired by larger Aprilia RSV Mille models, featuring aerodynamic fairings and a sporty riding position.
Engine Performance:
Known for its strong mid-range and top-end power delivery characteristic of a well-tuned two-stroke engine.
Chassis Geometry:
Designed for agile handling and stability, featuring a robust frame and quality suspension components.
Braking Performance:
Dual front disc brakes provided strong stopping power, contributing to its sporty appeal.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Complete
Fuel System:
Complete
Ignition System:
Complete
Cooling System:
Complete
Exhaust System:
Complete
Transmission Clutch:
Complete
Frame Chassis:
Complete
Suspension Front:
Complete
Suspension Rear:
Complete
Brakes Hydraulic:
Complete
Electrical System:
Complete
Bodywork Fairings:
Complete
Troubleshooting:
Extensive
Wiring Diagrams:
Included
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implies comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed, typical for factory manuals of this era and origin)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Type:
Rotax 122 two-stroke, liquid-cooled, single-cylinder
Carburetor System:
Dell'Orto PHBH 28 (typical for this model)
Exhaust Power Valve:
Detailed description of operation and maintenance
Ignition System Type:
Electronic ignition (CDI)
Clutch Type:
Wet multi-plate clutch
Gearbox Type:
6-speed sequential
Front Fork Type:
Upside-down telescopic fork (e.g., Marzocchi or Paioli)
Rear Shock ABSorber:
Monoshock with adjustable preload and damping
Brake System Front:
Dual disc brakes with hydraulic calipers
Brake System Rear:
Single disc brake with hydraulic caliper
Electrical Components:
Starter motor, battery, lighting, instrumentation, indicators
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service
Engine Rebuild:
Top-end (cylinder, piston, rings) and bottom-end (crankshaft, bearings) overhaul
Carburetor Adjustment:
Tuning, cleaning, and rebuilding instructions
Suspension Service:
Fork seal replacement, oil changes, shock absorber servicing
Brake System Maintenance:
Bleeding, pad replacement, caliper servicing
Electrical Troubleshooting:
Fault finding for ignition, charging, and lighting systems
Wheel Tire Service:
Tire mounting, wheel balancing, spoke tensioning
Cooling System Service:
Flushing, coolant replacement, leak testing
Frame Inspections:
Checking for damage, alignment
Technical Depth
Depth:
Comprehensive: From basic maintenance and troubleshooting to full engine rebuilds and chassis component overhauls.
Diagnostic Capabilities:
Includes detailed symptom-based troubleshooting guides and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick information retrieval.
Print Quality
Quality:
High resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Rotax 122
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Bore X Stroke:
54 mm x 54.5 mm (approximate)
Displacement:
124.8 cc
Compression Ratio:
Approx. 12.4:1 (varies with variant)
Cylinder Head:
Aluminum alloy with hemispherical combustion chamber
Lubrication System:
Pre-mix or separate oil injection system (oil pump driven by crankshaft)
Performance
Horsepower Peak:
Approx. 30-34 HP @ 10,500 RPM (factory restricted versions may be lower, e.g., 15 HP for A2 license)
Torque Peak:
Approx. 17-19 Nm @ 9,500 RPM
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 AS (or similar)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Fuel Tank Capacity:
Approx. 11.5 liters (including reserve)
Fuel Delivery:
Gravity feed from fuel tank to carburetor
Oil Tank Capacity:
Approx. 1.0 liter (for separate oil injection)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential constant mesh gearbox
Clutch Type:
Wet multi-plate clutch, cable operated
Final Drive:
O-ring sealed chain, 520 pitch
Features
Gear Ratios:
Specific ratios would be detailed in the manual, but typically optimized for sport riding.
Transmission Oil Type:
API GL-4 or GL-5, SAE 75W/90 or 80W/90 gear oil
Transmission Oil Capacity:
Approx. 0.75 liters
📐 Dimensions
Exterior
Length:
Approx. 1,950 mm
Width:
Approx. 700 mm
Height:
Approx. 1,100 mm
Wheelbase:
Approx. 1,345 mm
Weights
Dry Weight:
Approx. 135 kg
Wet Weight:
Approx. 145-150 kg (with fluids)
Load Capacity:
Typically for single rider plus minimal luggage.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles of this era do not typically have standardized crash test ratings like cars. Safety is assessed through engineering and component quality.
Active Features
Braking System:
Dual front disc brakes with performance calipers provide excellent stopping power.
Handling:
Designed for stable cornering and agility, contributing to active safety on the road.
Tires:
Sport-oriented tire profile for grip.
Passive Features
Lighting:
Full lighting system including headlights, taillights, and turn signals for visibility.
Frame Integrity:
Robust perimeter frame for rider protection in case of an incident.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Instrumentation
Dashboard Features:
Analog speedometer, tachometer, odometer, trip meter, indicator lights (turn signals, oil, neutral, high beam).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually. Specific interval detailed in the manual.
Spark Plug Replacement:
Every 5,000 - 8,000 km (dependent on plug type and usage).
Chain Lubrication Cleaning:
Every 500 - 1,000 km or after riding in wet conditions.
Air Filter Cleaning Replacement:
Every 5,000 - 10,000 km or as needed based on operating conditions.
Coolant Replacement:
Every 2 years.
Fluid Specifications
Engine Oil Type 2T:
High-quality 2-stroke synthetic or semi-synthetic oil meeting JASO FD or ISO-L-EGD specifications.
Brake Fluid Type:
DOT 4 brake fluid
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50/50 mix with distilled water recommended)
Known Issues
Common Issues 2 Stroke:
Potential for carbon buildup in exhaust port and power valve, requiring periodic cleaning. Worn crank seals can lead to air leaks and performance issues. Clutch wear is normal with usage.
Electrical Gremlins:
As with many bikes of this era, wiring connectors can corrode or become loose, leading to intermittent electrical faults.
Suspension Wear:
Fork seals can leak over time, and rear shock damping may degrade.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a long and successful history in motorcycle racing, particularly in smaller displacement categories, influencing the design and performance of their road bikes.
Model Evolution
Evolution Overview:
The RS125 is an evolution of Aprilia's popular two-stroke sportbikes, known for their race-bred technology and performance. The 2001 model represents a refinement of earlier generations.
Key Updates For 2001:
While specific year-to-year changes are subtle, the 2001 model benefited from ongoing refinements in engine management, chassis tuning, and component quality based on racing feedback.
Production
Manufacturing Location:
Italy
Production Years:
The RS125 was produced for many years, with the two-stroke version running through the early 2000s before transitioning to four-stroke engines.
Sale

Unavailable

Sold Out

img01