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BMW 528i 2001 Service Repair Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2001 Generation Chassis Code: E39 Codes Engine Code: M52TU B28 👋 Introduction Market Position Segment: Luxury mid-size sedan. Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS. Competitive Analysis Strengths: Renowned BMW driving dynamics, sophisticated inline-6 engine, premium interior appointments. Key Features Engine Variant: M52TU B28 inline-6 engine, known for its smooth power delivery and reliability. Chassis: E39 platform, celebrated for its excellent chassis balance and ride comfort. Technology: Features like iDrive (optional on later E39s, but basic infotainment present), ABS, DSC, and advanced SRS systems. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for BMW 528i (E39) 2001 model year. Page Count Pages: Extensive, likely over 1000 pages for a full workshop manual. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF), potentially printable. 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul for M52TU B28 inline-6 engine. Transmission: Repair and service for both Automatic (GM 5L40-E) and Manual transmissions. Suspension: Front and rear suspension system diagnostics, repair, alignment procedures. Brakes: Brake system overhaul, ABS diagnostics, brake fluid service. Electrical: Complete wiring diagrams, troubleshooting of all electrical components and systems. Climate Control: HVAC system service, refrigerant handling, component replacement. Bodywork: Body panel removal/installation, collision repair information, interior trim. Fuel System: Fuel injection system diagnostics, fuel pump and injector service. Cooling System: Radiator, thermostat, water pump service, coolant flush procedures. Steering: Power steering system diagnosis and repair. Exhaust: Exhaust system components, catalytic converter information. Lighting: Headlights, taillights, interior lighting troubleshooting. Interior: Seat removal, dashboard disassembly, trim panel replacement. Safety Systems: Airbag system diagnostics and service, seatbelt mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks. Troubleshooting: Diagnostic procedures for common and complex issues across all systems. Repair: Step-by-step repair instructions for component replacement and system overhauls. Diagnostics: Detailed diagnostic flowcharts and procedures using BMW's diagnostic tools (e.g., DIS). Rebuilds: Engine and transmission rebuild procedures with specifications and tolerances. Installation: Instructions for installing new or replacement parts. Wiring Diagrams: Comprehensive and color-coded electrical wiring schematics. Technical Depth Depth: From basic maintenance to advanced engine and transmission overhaul, including complex electronic system diagnostics. 📊 Manual Specifications File Format File Type: PDF (searchable text is highly desirable). Print Quality Quality: High-resolution images, diagrams, and text for clear readability. Binding Type Binding: N/A (Digital format). Paper Type Paper: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Type: M52TU B28 (Technically Updated) Inline-6, DOHC, 24 Valves Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 190 hp @ 5300 rpm Torque: 206 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 equivalent) Lubrication Oil Type: SAE 5W-30 Synthetic (BMW LL-01 approved or equivalent) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 420G) Optional Type: 5-Speed Automatic (GM 5L40-E) Features Automatic Mode: Steptronic manual shifting mode available on automatic transmission. Fluid Specifications Automatic Transmission Fluid: Dexron III-H or Dexron VI (e.g., Pentosin ATF1) Manual Transmission Fluid: SAE 75W-90 Synthetic Gear Oil (BMW MTF LT-2 equivalent) 📐 Dimensions Exterior Length: 4869 mm (191.7 in) Width: 1802 mm (70.9 in) Height: 1438 mm (56.6 in) Wheelbase: 2830 mm (111.4 in) Weights Curb Weight: Approx. 1600-1650 kg (3527-3638 lbs) depending on transmission and options. 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star Driver, 5-Star Passenger (for 2001 model year - based on available data for similar E39 models) IIHS Side Impact: Good (for 2001 model year - based on available data for similar E39 models) Active Features Traction Control: Automatic Stability Control (ASC+T) standard on most models. Brake System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD). Passive Features Airbags: Frontal airbags (driver and passenger), front side-impact airbags, available head protection system (HPS). Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Audio System: Factory BMW Professional CD Player/Radio, optional Harman Kardon sound system. Navigation: Optional MKIII/MKIV navigation system with DVD-ROM maps. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Bluetooth: Optional factory Bluetooth integration available on later models or via aftermarket solutions. Climate Control System Type: Automatic dual-zone climate control. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 to 10,000 miles or as indicated by the Condition Based Service (CBS) system (if equipped). Engine Air Filter: Inspect every 15,000 miles, replace as needed (often around 30,000 miles). Cabin Air Filter: Replace annually or every 15,000 miles. Spark Plugs: Replace at approximately 100,000 miles for original platinum/iridium plugs. Coolant Flush: Every 2-4 years or 30,000-60,000 miles. Fluid Specifications Brake Fluid: DOT 4 Low Viscosity (LV) or DOT 4+ Power Steering Fluid: BMW PSF (Power Steering Fluid) or Pentosin CHF 11S Known Issues Cooling...
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BMW 528i 2001 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
2001
Generation
Chassis Code:
E39
Codes
Engine Code:
M52TU B28
👋 Introduction
Market Position
Segment:
Luxury mid-size sedan.
Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS.
Competitive Analysis
Strengths:
Renowned BMW driving dynamics, sophisticated inline-6 engine, premium interior appointments.
Key Features
Engine Variant:
M52TU B28 inline-6 engine, known for its smooth power delivery and reliability.
Chassis:
E39 platform, celebrated for its excellent chassis balance and ride comfort.
Technology:
Features like iDrive (optional on later E39s, but basic infotainment present), ABS, DSC, and advanced SRS systems.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for BMW 528i (E39) 2001 model year.
Page Count
Pages:
Extensive, likely over 1000 pages for a full workshop manual.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially printable.
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for M52TU B28 inline-6 engine.
Transmission:
Repair and service for both Automatic (GM 5L40-E) and Manual transmissions.
Suspension:
Front and rear suspension system diagnostics, repair, alignment procedures.
Brakes:
Brake system overhaul, ABS diagnostics, brake fluid service.
Electrical:
Complete wiring diagrams, troubleshooting of all electrical components and systems.
Climate Control:
HVAC system service, refrigerant handling, component replacement.
Bodywork:
Body panel removal/installation, collision repair information, interior trim.
Fuel System:
Fuel injection system diagnostics, fuel pump and injector service.
Cooling System:
Radiator, thermostat, water pump service, coolant flush procedures.
Steering:
Power steering system diagnosis and repair.
Exhaust:
Exhaust system components, catalytic converter information.
Lighting:
Headlights, taillights, interior lighting troubleshooting.
Interior:
Seat removal, dashboard disassembly, trim panel replacement.
Safety Systems:
Airbag system diagnostics and service, seatbelt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks.
Troubleshooting:
Diagnostic procedures for common and complex issues across all systems.
Repair:
Step-by-step repair instructions for component replacement and system overhauls.
Diagnostics:
Detailed diagnostic flowcharts and procedures using BMW's diagnostic tools (e.g., DIS).
Rebuilds:
Engine and transmission rebuild procedures with specifications and tolerances.
Installation:
Instructions for installing new or replacement parts.
Wiring Diagrams:
Comprehensive and color-coded electrical wiring schematics.
Technical Depth
Depth:
From basic maintenance to advanced engine and transmission overhaul, including complex electronic system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (searchable text is highly desirable).
Print Quality
Quality:
High-resolution images, diagrams, and text for clear readability.
Binding Type
Binding:
N/A (Digital format).
Paper Type
Paper:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
M52TU B28 (Technically Updated) Inline-6, DOHC, 24 Valves
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
190 hp @ 5300 rpm
Torque:
206 lb-ft @ 3400 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 equivalent)
Lubrication
Oil Type:
SAE 5W-30 Synthetic (BMW LL-01 approved or equivalent)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 420G)
Optional
Type:
5-Speed Automatic (GM 5L40-E)
Features
Automatic Mode:
Steptronic manual shifting mode available on automatic transmission.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III-H or Dexron VI (e.g., Pentosin ATF1)
Manual Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil (BMW MTF LT-2 equivalent)
📐 Dimensions
Exterior
Length:
4869 mm (191.7 in)
Width:
1802 mm (70.9 in)
Height:
1438 mm (56.6 in)
Wheelbase:
2830 mm (111.4 in)
Weights
Curb Weight:
Approx. 1600-1650 kg (3527-3638 lbs) depending on transmission and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star Driver, 5-Star Passenger (for 2001 model year - based on available data for similar E39 models)
IIHS Side Impact:
Good (for 2001 model year - based on available data for similar E39 models)
Active Features
Traction Control:
Automatic Stability Control (ASC+T) standard on most models.
Brake System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).
Passive Features
Airbags:
Frontal airbags (driver and passenger), front side-impact airbags, available head protection system (HPS).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory BMW Professional CD Player/Radio, optional Harman Kardon sound system.
Navigation:
Optional MKIII/MKIV navigation system with DVD-ROM maps.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Bluetooth:
Optional factory Bluetooth integration available on later models or via aftermarket solutions.
Climate Control
System Type:
Automatic dual-zone climate control.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 to 10,000 miles or as indicated by the Condition Based Service (CBS) system (if equipped).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (often around 30,000 miles).
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs:
Replace at approximately 100,000 miles for original platinum/iridium plugs.
Coolant Flush:
Every 2-4 years or 30,000-60,000 miles.
Fluid Specifications
Brake Fluid:
DOT 4 Low Viscosity (LV) or DOT 4+
Power Steering Fluid:
BMW PSF (Power Steering Fluid) or Pentosin CHF 11S
Known Issues
Cooling System:
Plastic coolant expansion tanks are prone to cracking; water pump failure.
Oil Leaks:
Valve cover gasket, oil pan gasket, and front/rear main seal leaks are common.
Suspension:
Wear in front control arm bushings, thrust arms, and rear subframe bushings.
Electrical:
ABS/ASC wheel speed sensor failures, VANOS solenoid issues, pixelated instrument cluster displays.
Ignition:
Coil-on-plug system can experience failures; VANOS system can cause rough idle and power loss.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, sporty driving, and build quality.
Model Evolution
E39 Introduction:
The E39 generation (1995-2003) was a significant step forward in design and technology for the 5 Series.
E39 Facelift:
The 2001 model year represents a post-facelift E39, featuring updated headlights (angel eyes), taillights, bumpers, and interior refinements.
Production
Manufacturing Location:
Dingolfing, Germany; Rosslyn, South Africa; also assembled in other CKD facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E39 5 Series was a consistent recipient of Car and Driver's 10 Best awards during its production run, highlighting its excellence.
Ratings
Consumer Reports:
Generally rated well for reliability and owner satisfaction, though specific model years and common issues are noted.
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