BMW R850 R850R 2001 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 2001 Product Type: Workshop Repair Service Manual Codes Chassis Code: R28 👋 Introduction Market Position Segment: Lightweight Touring Motorcycle Target Audience: Owners and independent repair shops looking for detailed technical guidance for the BMW R850R. Competitive Analysis Key Differentiators: Focus on boxer-twin engine platform, BMW's renowned engineering and reliability. Key Features Manual Value Proposition: Provides essential, in-depth knowledge for maintaining and repairing the R850R, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Engine Coverage: All R850R Engine Variants Transmission Coverage: All R850R Transmission Types Trim Level Coverage: All R850R Trim Levels Page Count Estimated Page Count: 400+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel injection, ignition system, cooling system, lubrication system, exhaust system, engine management (Motronic) Transmission Drivetrain Systems: Gearbox overhaul, clutch, driveshaft, final drive, gearbox oil specifications Chassis Suspension Systems: Front forks (Telelever), rear suspension (Paralever), wheel bearing replacement, steering head bearing service Braking Systems: ABS system (if equipped), brake caliper overhaul, brake fluid replacement, disc replacement, pad replacement Electrical Systems: Wiring diagrams, battery maintenance, alternator, starter motor, lighting system, horn, instrument cluster, ECU diagnosis Fuel System: Fuel pump, fuel filter, fuel tank, injectors, fuel pressure regulator Bodywork Frame: Fairing removal and installation, seat, luggage systems, frame inspection Procedures Included Maintenance Procedures: Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, battery checks, brake bleeding Troubleshooting Procedures: Diagnostic fault finding, common problems and solutions, error code interpretation Repair Procedures: Engine rebuild, gearbox repair, suspension component replacement, electrical component repair, brake system overhaul Technical Data Specs: Torque specifications, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive from basic maintenance to full engine and gearbox rebuilds, including electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, flat-twin (boxer) engine Displacement: 848 cc (51.7 cu. in.) Bore X Stroke: 90.0 mm x 66.0 mm (3.54 in. x 2.60 in.) Compression Ratio: 9.7:1 Valvetrain: OHV, 2 valves per cylinder Performance Horsepower: 70 hp (52 kW) at 6,750 rpm Torque: 75 Nm (55 lb-ft) at 5,000 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection Fuel Type: Unleaded gasoline, 91-98 RON Fuel Tank Capacity: 25 liters (6.6 US gal) Engine Management Ignition System: Electronic Ignition (Motronic) Idle Speed: 1000 +/- 50 rpm (specified in manual) Spark Plugs: NGK CR9EK or equivalent (refer to manual for exact spec) Valve Clearance Intake: 0.10 - 0.20 mm (Cold, specified in manual) Valve Clearance Exhaust: 0.20 - 0.30 mm (Cold, specified in manual) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Dry, single-plate clutch Final Drive: Shaft drive Features Gear Ratios: Detailed in manual (e.g., 1st: 3.46, 2nd: 2.44, etc.) Gearbox Oil Type: SAE 75W/90 API GL-5 transmission oil (refer to manual for specific BMW recommendations) Gearbox Oil Capacity: Approx. 1.2 liters (refer to manual for exact capacity and checking procedure) 📐 Dimensions Exterior Length: 2,190 mm (86.2 in.) Width Handlebar: 900 mm (35.4 in.) Height Seat Unladen: 800 mm (31.5 in.) Weights Dry Weight: Approx. 218 kg (480 lbs) Gross Vehicle Weight Rating: Approx. 420 kg (926 lbs) Payload Capacity: Approx. 202 kg (445 lbs) Wheelbase: 1,435 mm (56.5 in.) 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad ABS available on some models (refer to manual for specific system details) Active Features Braking System: Dual front disc brakes, single rear disc brake Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: Steel trellis frame 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster, optional heated grips. Driver Assistance ABS System: Optional BMW Motorrad ABS system, detailed diagnostics and troubleshooting in the manual. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB ports on this model). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months (refer to manual for precise recommendation and conditions) Filter Replacement Interval: With every oil change (oil filter) Spark Plug Replacement Interval: Every 20,000 km (refer to manual for exact specification and gap) Valve Clearance Check: Every 10,000 km or 12 months Brake Fluid Replacement: Every 2 years Fluid Specifications Engine Oil Type: Synthetic SAE 20W-50 API SG or higher (BMW recommended, refer to manual) Engine Oil Capacity: Approx. 3.0 liters (with filter change, refer to manual for exact capacity) Brake Fluid Type: DOT 4 brake fluid Coolant Type: Not applicable (air-cooled engine) Known Issues Common Issues: Stiff clutch actuation, potential for fuel injector issues, worn steering head bearings, ABS sensor faults (on...
Optional BMW Motorrad ABS system, detailed diagnostics and troubleshooting in the manual.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB ports on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months (refer to manual for precise recommendation and conditions)
Filter Replacement Interval:
With every oil change (oil filter)
Spark Plug Replacement Interval:
Every 20,000 km (refer to manual for exact specification and gap)
Valve Clearance Check:
Every 10,000 km or 12 months
Brake Fluid Replacement:
Every 2 years
Fluid Specifications
Engine Oil Type:
Synthetic SAE 20W-50 API SG or higher (BMW recommended, refer to manual)
Engine Oil Capacity:
Approx. 3.0 liters (with filter change, refer to manual for exact capacity)
Brake Fluid Type:
DOT 4 brake fluid
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Common Issues:
Stiff clutch actuation, potential for fuel injector issues, worn steering head bearings, ABS sensor faults (on equipped models), intermittent electrical connections. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Bmw Motorrad History:
BMW Motorrad has a long-standing reputation for engineering excellence, innovation, and quality in motorcycle manufacturing since the early 20th century.
Model Evolution
R Series Heritage:
The R850R is part of BMW's iconic boxer-twin R series, known for its durability, torque, and shaft drive.
R850R Introduction:
The R850R was introduced as a more accessible and slightly less powerful alternative to the R1100R and later R1150R, offering a balance of performance and comfort.
Production
Production Period:
The R850R model line was produced from the mid-1990s into the early 2000s, with the 2001 model year representing a mature iteration of the design.
🏆 Awards & Recognition
Recognitions
Brand Awards:
BMW Motorrad consistently receives awards for engineering, build quality, and rider satisfaction across its model range.
Ratings
Rider Reviews:
The R850R is generally well-regarded for its comfortable ergonomics, smooth boxer-twin power delivery, and BMW's signature build quality, making it a popular choice for touring and everyday riding.
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