2001 Yamaha YFM660FP Grizzly ATV Service Repair Manual download.
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM660FP Grizzly
Year:
2001
Vehicle Type:
ATV (All-Terrain Vehicle)
Engine Code Designator:
YFM660FP
👋 Introduction
Market Position
Market Position:
The Yamaha YFM660FP Grizzly was a high-performance, utility-focused ATV renowned for its robust engine and capable off-road performance. This manual targets owners and technicians seeking to maintain and repair this model.
Key Features
Key Features Of Manual:
Comprehensive coverage, detailed diagnostics, step-by-step repair guidance, rich illustration library, and critical safety information for the 2001 Yamaha YFM660FP Grizzly.
Value Proposition
Value For Buyers:
Empowers owners to perform essential maintenance and complex repairs themselves, saving on labor costs and ensuring optimal performance and longevity of their ATV.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Fuel System (DFI), Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tyres, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Pages
Page Count:
408
Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
File Delivery:
Instant Download
📖 Manual Coverage
Systems
Systems Covered:
Engine (top end, lubrication, cooling, fuel injection), Drivetrain (clutch, transmission, final drive, driveshafts), Chassis (suspension, steering, brakes, frame, wheels, tires), Electrical System (ignition, lighting, starting, charging, sensors), Bodywork (panels, guards, seating, racks)
Procedures
Procedures Included:
Routine maintenance, troubleshooting, detailed repair procedures, component removal and installation, adjustment specifications, overhaul instructions, torque specifications, diagnostic procedures, wiring diagrams
Depth
Technical Depth:
Comprehensive (covers everything from basic adjustments to complete engine and drivetrain rebuilds, including electrical diagnostics)
📊 Manual Specifications
File Characteristics
File Format Quality:
High-resolution PDF, optimized for printing and digital viewing
Printable Pages:
Yes, all 408 pages are printable
Features
Navigation Features:
Bookmarked chapters for quick access, numbered table of contents
Instructional Elements:
Numbered step-by-step instructions, bold figured numbers for illustration matching, notes, cautions, and warnings
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 5-valve, single-cylinder
Displacement:
660 cc
Bore X Stroke:
100.0 mm x 84.0 mm (estimated from similar models and common bore sizes)
Compression Ratio:
9.1:1 (typical for this era and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (DFI - Digital Fuel Control)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
TC (Transistor Controlled) Ignition
Lubrication
Lubrication System:
Wet sump with oil cooler
Performance
Estimated Horsepower:
Approx. 45-50 HP (actual figures vary and are not explicitly stated in the provided info, but this is a typical range for this displacement and engine design)
Estimated Torque:
Approx. 40-45 lb-ft (estimated)
Cooling
Cooling System:
Liquid cooling with radiator and fan
🔧 Transmission
Drivetrain
Transmission Type:
Automatic (V-belt type)
Drive System:
Shaft drive, selectable 4WD with locking front differential
Features
Gear Reduction:
High and Low range, Neutral, Reverse
📐 Dimensions
Weights
Dry Weight:
Approx. 622 lbs (282 kg) (as per Yamaha specifications for the YFM660FG model, which is closely related)
Capacities
Fuel Tank Capacity:
Approx. 4.2 US gal (16 L) (typical for this model)
Oil Capacity:
Approx. 2.5 US qt (2.4 L) with oil filter change (refer to manual for exact specifications)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Dual 30W headlights, 30/30W taillight/brake light
💡 Technology Features
Drivetrain Features
Cv Shaft Boots:
Durable, but inspection for tears and damage is crucial, as detailed in the manual.
Fuel System
Dti Components:
Includes throttle body, fuel injectors, ECU, and various sensors. The manual covers troubleshooting and repair of these DFI components.
Electrical System
Charging System:
Stator and rectifier/regulator system. Manual provides testing procedures.
Starting System:
Electric starter and potentially a recoil backup (manual details starter motor testing).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 1000 miles or 6 months (suggested based on common ATV practices)
Spark Plug Maintenance:
Inspect and gap every 1000 miles (refer to manual for specific plug type and gap)
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent SAE 10W-30 or 20W-40 depending on ambient temperature, as per manual)
Coolant Type:
Permanent antifreeze (ethylene glycol based) mixed with distilled water (50:50 ratio)
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, drive belts (CVT), spark plugs, air filter.
Potential Engine Issues:
Valve adjustment, occasional issues with fuel injection components if not maintained. The manual details diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Brand Heritage Atv:
Yamaha has a long-standing reputation for building reliable and high-performance ATVs, pioneering many advancements in the industry.
Model Evolution
Model Evolution Grizzly:
The 660cc Grizzly was a significant step up from earlier models, offering more power and torque, and establishing Yamaha's dominance in the utility ATV segment.
The Yamaha YFM660FP Grizzly was a high-performance, utility-focused ATV renowned for its robust engine and capable off-road performance. This manual targets owners and technicians seeking to maintain and repair this model.
Key Features
Key Features Of Manual:
Comprehensive coverage, detailed diagnostics, step-by-step repair guidance, rich illustration library, and critical safety information for the 2001 Yamaha YFM660FP Grizzly.
Value Proposition
Value For Buyers:
Empowers owners to perform essential maintenance and complex repairs themselves, saving on labor costs and ensuring optimal performance and longevity of their ATV.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Fuel System (DFI), Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tyres, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
100.0 mm x 84.0 mm (estimated from similar models and common bore sizes)
Compression Ratio:
9.1:1 (typical for this era and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (DFI - Digital Fuel Control)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
TC (Transistor Controlled) Ignition
Lubrication
Lubrication System:
Wet sump with oil cooler
Performance
Estimated Horsepower:
Approx. 45-50 HP (actual figures vary and are not explicitly stated in the provided info, but this is a typical range for this displacement and engine design)
Estimated Torque:
Approx. 40-45 lb-ft (estimated)
Cooling
Cooling System:
Liquid cooling with radiator and fan
🔧 Transmission
Drivetrain
Transmission Type:
Automatic (V-belt type)
Drive System:
Shaft drive, selectable 4WD with locking front differential
Features
Gear Reduction:
High and Low range, Neutral, Reverse
📐 Dimensions
Weights
Dry Weight:
Approx. 622 lbs (282 kg) (as per Yamaha specifications for the YFM660FG model, which is closely related)
Capacities
Fuel Tank Capacity:
Approx. 4.2 US gal (16 L) (typical for this model)
Oil Capacity:
Approx. 2.5 US qt (2.4 L) with oil filter change (refer to manual for exact specifications)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Dual 30W headlights, 30/30W taillight/brake light
💡 Technology Features
Drivetrain Features
Cv Shaft Boots:
Durable, but inspection for tears and damage is crucial, as detailed in the manual.
Fuel System
Dti Components:
Includes throttle body, fuel injectors, ECU, and various sensors. The manual covers troubleshooting and repair of these DFI components.
Electrical System
Charging System:
Stator and rectifier/regulator system. Manual provides testing procedures.
Starting System:
Electric starter and potentially a recoil backup (manual details starter motor testing).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 1000 miles or 6 months (suggested based on common ATV practices)
Spark Plug Maintenance:
Inspect and gap every 1000 miles (refer to manual for specific plug type and gap)
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent SAE 10W-30 or 20W-40 depending on ambient temperature, as per manual)
Coolant Type:
Permanent antifreeze (ethylene glycol based) mixed with distilled water (50:50 ratio)
Valve adjustment, occasional issues with fuel injection components if not maintained. The manual details diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Brand Heritage Atv:
Yamaha has a long-standing reputation for building reliable and high-performance ATVs, pioneering many advancements in the industry.
Model Evolution
Model Evolution Grizzly:
The 660cc Grizzly was a significant step up from earlier models, offering more power and torque, and establishing Yamaha's dominance in the utility ATV segment.
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