🏷️ Basic Information Identification Make: Daewoo / Chevrolet Model: Kalos / Aveo Platform Code: T200 / T250 Generation Generation: First Generation (T200) Production Years For Generation: 2002-2008 (globally) Codes Chassis Codes: T200 (Hatchback), T250 (Sedan) 👋 Introduction Market Position Segment: Subcompact Car Target Audience: Budget-conscious consumers, first-time car buyers, and DIY mechanics. Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit. Key Features Value Proposition: Affordable pricing, practical design, and respectable fuel economy for its class. Manual Benefit: Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership or independent mechanic labor. 📋 Manual Details Coverage Areas Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Trim Levels Covered: All Trim Levels Engine Variants Covered: All Engine Variants Transmission Types Covered: All Transmission Types (Manual and Automatic) Market Variants Covered: Daewoo Kalos, Chevrolet Aveo Page Count Estimated Page Count: Comprehensive (Exact number not specified, but described as 'Complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Downloadable Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Cooling System, Lubrication System, Ignition System, Emission Control System, Exhaust System, Engine Control Module (ECM) Drivetrain: Transmission (Manual and Automatic), Clutch, Driveshafts, Differential Chassis: Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Wiper and Washer System, Horn, Audio System, Body Control Module (BCM), Power Windows, Central Locking Body And Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Diagnosis (where applicable) Repair: Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper and Rotor Replacement, Electrical Component Repair Diagnostics: Wiring Diagrams, Component Testing Procedures, Diagnostic Tool Usage Special Tools: Identification and Usage of Special Tools required for specific repairs Technical Depth Depth: Comprehensive: Covers routine maintenance, diagnostics, repair, and overhaul procedures for all major vehicle systems. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely Searchable (standard for quality PDF manuals) Print Quality Printability: High Quality, Printable (as stated in description) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: F14D3, F16D3 (GM Family II) Displacement 1.4L: 1399 cc (85.4 cu in) Displacement 1.6L: 1598 cc (97.5 cu in) Performance Horsepower 1.4L: 94 hp (70 kW) @ 6400 rpm (approx.) Torque 1.4L: 130 Nm (96 lb-ft) @ 3800 rpm (approx.) Horsepower 1.6L: 103 hp (76 kW) @ 6000 rpm (approx.) Torque 1.6L: 145 Nm (107 lb-ft) @ 3400 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) for fuel and ignition timing 🔧 Transmission Standard Manual Transmission: 5-speed Manual Optional Automatic Transmission: 4-speed Automatic Features Clutch Type: Dry, single-plate diaphragm spring clutch (for manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (Refer to specific manual for exact spec) Automatic Transmission Fluid: Dexron III / Mercon compatible (Refer to specific manual for exact spec) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Wheelbase: 2480 mm (97.6 in) Length Hatchback: 3880 mm (152.8 in) (approx.) Length Sedan: 4344 mm (171.0 in) (approx.) Weights Curb Weight Range: 1030 - 1150 kg (2271 - 2535 lbs) (approx., depending on body style and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for 2005 model onwards, depends on specific equipment) Active Features ABS: Available on higher trims (Anti-lock Braking System) E Brake: Hand-operated parking brake Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional on some models. Seat Belts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. Child Seat Anchors: ISOFIX child seat mounting points (availability may vary by market/trim). 💡 Technology Features Infotainment Audio System: Standard AM/FM radio with CD player, optional MP3 compatibility and auxiliary input on later models. Speakers: Typically 4 or 6 speakers depending on trim level. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Bluetooth: Not commonly available on this generation; aftermarket solutions are typical. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 12 months (refer to manual for specific recommendations based on driving conditions). Air Filter Replacement Interval: Every 15,000 - 30,000 miles or as needed based on dust conditions. Spark Plug Replacement Interval: Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium plugs last longer). Fluid Specifications Engine Oil Type: API SM/SN or ILSAC GF-4/GF-5, Viscosity SAE 5W-30 or 10W-30 (Refer to specific manual for exact specification and capacity). Coolant Type: Ethylene Glycol based coolant, IAT (Inorganic Additive...
Budget-conscious consumers, first-time car buyers, and DIY mechanics.
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit.
Key Features
Value Proposition:
Affordable pricing, practical design, and respectable fuel economy for its class.
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership or independent mechanic labor.
📋 Manual Details
Coverage Areas
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Trim Levels Covered:
All Trim Levels
Engine Variants Covered:
All Engine Variants
Transmission Types Covered:
All Transmission Types (Manual and Automatic)
Market Variants Covered:
Daewoo Kalos, Chevrolet Aveo
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified, but described as 'Complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Downloadable Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Cooling System, Lubrication System, Ignition System, Emission Control System, Exhaust System, Engine Control Module (ECM)
Drivetrain:
Transmission (Manual and Automatic), Clutch, Driveshafts, Differential
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Wiper and Washer System, Horn, Audio System, Body Control Module (BCM), Power Windows, Central Locking
Body And Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, HVAC (Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement
Identification and Usage of Special Tools required for specific repairs
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, diagnostics, repair, and overhaul procedures for all major vehicle systems.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely Searchable (standard for quality PDF manuals)
Print Quality
Printability:
High Quality, Printable (as stated in description)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
F14D3, F16D3 (GM Family II)
Displacement 1.4L:
1399 cc (85.4 cu in)
Displacement 1.6L:
1598 cc (97.5 cu in)
Performance
Horsepower 1.4L:
94 hp (70 kW) @ 6400 rpm (approx.)
Torque 1.4L:
130 Nm (96 lb-ft) @ 3800 rpm (approx.)
Horsepower 1.6L:
103 hp (76 kW) @ 6000 rpm (approx.)
Torque 1.6L:
145 Nm (107 lb-ft) @ 3400 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) for fuel and ignition timing
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual
Optional
Automatic Transmission:
4-speed Automatic
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch (for manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Refer to specific manual for exact spec)
Automatic Transmission Fluid:
Dexron III / Mercon compatible (Refer to specific manual for exact spec)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan
Wheelbase:
2480 mm (97.6 in)
Length Hatchback:
3880 mm (152.8 in) (approx.)
Length Sedan:
4344 mm (171.0 in) (approx.)
Weights
Curb Weight Range:
1030 - 1150 kg (2271 - 2535 lbs) (approx., depending on body style and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for 2005 model onwards, depends on specific equipment)
Active Features
ABS:
Available on higher trims (Anti-lock Braking System)
E Brake:
Hand-operated parking brake
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional on some models.
Seat Belts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
Child Seat Anchors:
ISOFIX child seat mounting points (availability may vary by market/trim).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, optional MP3 compatibility and auxiliary input on later models.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not commonly available on this generation; aftermarket solutions are typical.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months (refer to manual for specific recommendations based on driving conditions).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles or as needed based on dust conditions.
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium plugs last longer).
Fluid Specifications
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5, Viscosity SAE 5W-30 or 10W-30 (Refer to specific manual for exact specification and capacity).
Coolant Type:
Ethylene Glycol based coolant, IAT (Inorganic Additive Technology) or OAT (Organic Additive Technology) - typically a 50/50 mix with distilled water. (Refer to specific manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to specific manual for exact specification).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), front brake pads, clutch components (wear), exhaust system (corrosion).
Engine Minor Issues:
Potential for oil leaks from valve cover gasket, thermostat housing leaks.
Electrical Minor Issues:
Occasional issues with power window regulators, central locking actuators, and alternator failure reported.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Rebranding Strategy:
Daewoo brand phased out globally, with Kalos renamed and rebadged as Chevrolet Aveo in most markets.
Production
Manufacturing Locations:
South Korea (main), Ukraine, Poland, Russia, Vietnam, Egypt, Ecuador, Colombia, India, Thailand, China.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 4-star safety rating from Euro NCAP for certain configurations.
Choosing a selection results in a full page refresh.