Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Mazda 6 2002 2003 2004 2005 2006 2007 2008 Workshop Service Repair Manual

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Mazda Model: 6 Model Code: GG/GY (First Generation) Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Codes Chassis Codes: GG (Sedan/Hatchback), GY (Wagon) 👋 Introduction Market Position Segment: Mid-size sedan/wagon, family car, sporty executive car Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, Volkswagen Passat Key Features Design Philosophy: Zoom-Zoom driving dynamics, stylish design, good handling for its class Target Audience: Individuals and families seeking a stylish, engaging, and reliable vehicle Manual Purpose User Benefit: Empowers DIY owners and professional technicians to perform all levels of maintenance, repair, and diagnostics, saving time and money. 📋 Manual Details Coverage Areas Regions Covered: Global (North America, Europe, Asia, Australia, etc.) Page Count Estimated Page Count: Varies by specific manual, often 2000+ pages Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF Download (potentially zipped/rar) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (ECU/ECM), fuel system, cooling system, exhaust system, ignition system, lubrication system Drivetrain: Manual transmission, automatic transmission, clutch system, drive shafts, axles, differential Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrument panel, body electrical, power windows, power mirrors, HVAC controls, audio system, security system, airbags (SRS) Body: Body panels, interior trim, doors, windows, glass, bumpers, seats, roof systems, HVAC system (HVAC unit, controls, refrigerant system) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting guides, fault codes (OBD-II), diagnostic procedures for all major systems, wiring diagrams, component testing Repair: Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component replacement, body panel repair Restoration: Detailed instructions for complete disassembly and reassembly of major components Rebuilding: Component-level rebuilding procedures for engines, transmissions, and other mechanical assemblies Technical Depth Depth: Comprehensive: covers everything from routine maintenance to complex engine and transmission overhauls, including electrical diagnostics and body repairs. Suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Downloadable Formats: PDF, ZIP, RAR (as specified by seller), EXE (less common) Print Quality Printable: Yes, printable on any standard printer Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Searchability: Likely searchable if PDF is text-based (not image-based) Illustrations Visual Aids: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L L3-VE I4, 3.0L AJ V6 (MZI V6 in some markets) Performance 2.3L I4 Horsepower: Approx. 160-170 hp (depending on market and tuning) 2.3L I4 Torque: Approx. 150-155 lb-ft (depending on market and tuning) 3.0L V6 Horsepower: Approx. 220 hp 3.0L V6 Torque: Approx. 200 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) / Multi-Port Fuel Injection (MPFI) Engine Management ECU Type: Denso or Mitsubishi Electronic Control Unit (ECU) Cooling System Coolant Type: Ethylene Glycol based (e.g., Mazda FL22 or equivalent) 🔧 Transmission Standard Transmission Type I4: 5-speed Manual (e.g., G5M-P) Transmission Type V6: 5-speed Automatic (e.g., 5R55W) Optional Transmission Type I4 Auto: 5-speed Automatic (e.g., JF506E) Features Automatic Transmission Modes: Sport mode, manual shift mode (in some models) Fluid Specifications Automatic Transmission Fluid Type: Mercon V or equivalent (e.g., Mazda FZ) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 synthetic gear oil 📐 Dimensions Exterior Wheelbase: Approx. 105.3 inches (2675 mm) Length: Approx. 184.5 - 187.6 inches (4685 - 4765 mm) depending on body style Width: Approx. 70.1 inches (1780 mm) Height: Approx. 57.0 - 57.7 inches (1450 - 1465 mm) depending on body style Weights Curb Weight Range: Approx. 3100 - 3500 lbs (1400 - 1600 kg) depending on engine and trim Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Size: 16-inch, 17-inch, 18-inch Tire Size Examples: 205/55R16, 215/50R17, 225/40R18 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (2003-2005 models) IIHS Side Impact: Good (2003-2005 models) Active Features ABS: Standard on most models Traction Control: Optional or standard on higher trims Electronic Brakeforce Distribution: Standard with ABS Passive Features Airbags: Front airbags, optional side-impact and curtain airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM/CD player, Bose premium audio system optional on higher trims. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Standard on most models Connectivity Auxiliary Input: Available on some later models, or aftermarket integration often possible. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Engine Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Cabin Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km) Spark Plug Replacement: Iridium-tipped plugs: 60,000-100,000 miles (96,000-160,000 km) Fluid Specifications Engine Oil Type:...
28 people are viewing this right now
Type: Car
Vendor:
Sku: 481017
Collections: ALL Mazda

AvailabilityIn stock

Mazda 6 2002 2003 2004 2005 2006 2007 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
6
Model Code:
GG/GY (First Generation)
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Wagon
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Codes
Chassis Codes:
GG (Sedan/Hatchback), GY (Wagon)
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, family car, sporty executive car
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, Volkswagen Passat
Key Features
Design Philosophy:
Zoom-Zoom driving dynamics, stylish design, good handling for its class
Target Audience:
Individuals and families seeking a stylish, engaging, and reliable vehicle
Manual Purpose
User Benefit:
Empowers DIY owners and professional technicians to perform all levels of maintenance, repair, and diagnostics, saving time and money.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (North America, Europe, Asia, Australia, etc.)
Page Count
Estimated Page Count:
Varies by specific manual, often 2000+ pages
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download (potentially zipped/rar)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (ECU/ECM), fuel system, cooling system, exhaust system, ignition system, lubrication system
Drivetrain:
Manual transmission, automatic transmission, clutch system, drive shafts, axles, differential
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrument panel, body electrical, power windows, power mirrors, HVAC controls, audio system, security system, airbags (SRS)
Body:
Body panels, interior trim, doors, windows, glass, bumpers, seats, roof systems, HVAC system (HVAC unit, controls, refrigerant system)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, fault codes (OBD-II), diagnostic procedures for all major systems, wiring diagrams, component testing
Repair:
Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component replacement, body panel repair
Restoration:
Detailed instructions for complete disassembly and reassembly of major components
Rebuilding:
Component-level rebuilding procedures for engines, transmissions, and other mechanical assemblies
Technical Depth
Depth:
Comprehensive: covers everything from routine maintenance to complex engine and transmission overhauls, including electrical diagnostics and body repairs. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Downloadable Formats:
PDF, ZIP, RAR (as specified by seller), EXE (less common)
Print Quality
Printable:
Yes, printable on any standard printer
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Searchability:
Likely searchable if PDF is text-based (not image-based)
Illustrations
Visual Aids:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L L3-VE I4, 3.0L AJ V6 (MZI V6 in some markets)
Performance
2.3L I4 Horsepower:
Approx. 160-170 hp (depending on market and tuning)
2.3L I4 Torque:
Approx. 150-155 lb-ft (depending on market and tuning)
3.0L V6 Horsepower:
Approx. 220 hp
3.0L V6 Torque:
Approx. 200 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Multi-Port Fuel Injection (MPFI)
Engine Management
ECU Type:
Denso or Mitsubishi Electronic Control Unit (ECU)
Cooling System
Coolant Type:
Ethylene Glycol based (e.g., Mazda FL22 or equivalent)
🔧 Transmission
Standard
Transmission Type I4:
5-speed Manual (e.g., G5M-P)
Transmission Type V6:
5-speed Automatic (e.g., 5R55W)
Optional
Transmission Type I4 Auto:
5-speed Automatic (e.g., JF506E)
Features
Automatic Transmission Modes:
Sport mode, manual shift mode (in some models)
Fluid Specifications
Automatic Transmission Fluid Type:
Mercon V or equivalent (e.g., Mazda FZ)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 synthetic gear oil
📐 Dimensions
Exterior
Wheelbase:
Approx. 105.3 inches (2675 mm)
Length:
Approx. 184.5 - 187.6 inches (4685 - 4765 mm) depending on body style
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 57.0 - 57.7 inches (1450 - 1465 mm) depending on body style
Weights
Curb Weight Range:
Approx. 3100 - 3500 lbs (1400 - 1600 kg) depending on engine and trim
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size:
16-inch, 17-inch, 18-inch
Tire Size Examples:
205/55R16, 215/50R17, 225/40R18
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (2003-2005 models)
IIHS Side Impact:
Good (2003-2005 models)
Active Features
ABS:
Standard on most models
Traction Control:
Optional or standard on higher trims
Electronic Brakeforce Distribution:
Standard with ABS
Passive Features
Airbags:
Front airbags, optional side-impact and curtain airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, Bose premium audio system optional on higher trims.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Auxiliary Input:
Available on some later models, or aftermarket integration often possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Cabin Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km)
Spark Plug Replacement:
Iridium-tipped plugs: 60,000-100,000 miles (96,000-160,000 km)
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6, SAE 5W-20 or 5W-30 (refer to owner's manual for exact specs)
Engine Oil Capacity:
Approx. 4.0 - 4.5 quarts (3.8 - 4.3 liters) for 2.3L I4
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mazda Genuine ATF or Dexron III/Mercon equivalent
Known Issues
Common Wear Items:
Front control arm bushings, sway bar links, wheel bearings, exhaust components, and AC compressor.
Engine Related:
Potential oil consumption issues in some 2.3L engines, intake manifold runner control issues.
Transmission Related:
JF506E automatic transmission can be prone to issues if fluid is not maintained; torque converter shudder.
Electrical Issues:
Corrosion on chassis grounds, window motor failures, and occasional instrument cluster issues.
Parts Catalog Coverage
Part Number Inclusion:
Manuals often include detailed diagrams and part numbers for accurate component replacement.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Focus on driving pleasure ('Zoom-Zoom'), innovative technology, and distinctive styling.
Model Evolution
First Generation Launch:
Launched in 2002 as a replacement for the Mazda Capella/626. Known for its engaging driving dynamics and striking design.
Facelift Details:
Mid-cycle refresh occurred around 2005-2006 with updated styling, interior refinements, and powertrain enhancements.
Production
Manufacturing Locations:
Primarily Hofu, Yamaguchi, Japan; also Flat Rock, Michigan, USA (for North American market up to 2007).
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver's 10 Best list multiple times (e.g., 2003-2004).
Jd Power Ratings:
Generally received good ratings for initial quality and performance in its early years.
Certifications
Safety Certifications:
Earned high safety ratings from IIHS and NHTSA for its model years.
Sale

Unavailable

Sold Out

img01