🏷️ Basic Information Identification Make: Aprilia Model: ETV Mille Model Variant: Factory Year: 2002-2003 Motorcycle Type: Adventure Touring Codes Manual Product Name: 2002 2003 Aprilia ETV Mille Factory Service Repair Manual 👋 Introduction Market Position Market Position: The Aprilia ETV Mille 'Factory' model represented a premium, performance-oriented adventure touring motorcycle. This manual targets owners and technicians seeking to maintain and repair this specific high-performance machine. Competitive Analysis Competitive Analysis: In its era, the ETV Mille competed against other large-displacement adventure touring bikes from manufacturers like BMW (e.g., R1150GS), KTM (e.g., Adventure models), and Ducati (e.g., Multistrada), offering a more exotic European alternative with a focus on spirited on-road performance combined with some off-road capability. Key Features Key Features Of Vehicle: The 'Factory' designation typically signifies higher-spec components and potentially a more tuned engine over standard models. The ETV Mille platform itself is known for its robust V-twin engine, sophisticated chassis, and long-distance touring capabilities with a sporty character. Value Proposition Value Proposition Of Manual: This factory service manual provides authorized repair and maintenance procedures, ensuring correct servicing and maximizing the lifespan and performance of the Aprilia ETV Mille Factory. 📋 Manual Details Coverage Areas Coverage Areas: • Introduction • General Information • Maintenance and Tuning Operations • Engine • Cooling System • Electrical System • Chassis • Troubleshooting • Analytical Index Page Count Page Count: Not specified, but described as 'COMPLETE FACTORY SERVICE MANUAL', implying comprehensive coverage. Manual Type Manual Type: Factory Service Repair Manual Intended User: DIY enthusiasts and professional mechanics. Language Language: English Format Format: PDF/ZIP Compatibility Operating System Compatibility: WIN/MAC/LINUX 📖 Manual Coverage Systems Covered Systems Covered: • Engine Mechanical • Engine Fuel System • Engine Ignition System • Engine Lubrication System • Engine Cooling System • Exhaust System • Transmission • Clutch System • Brake System (Front and Rear) • Suspension System (Front and Rear) • Steering System • Electrical System (Wiring Diagrams, Components, Lighting, Ignition, Starting, Charging) • Chassis Components • Frame • Wheels and Tires • Bodywork and Fairings Frame And Suspension Details: Covers frame inspection, fork service (seals, oil, cartridges), rear shock absorber (preload, damping adjustments, rebuild), linkage system service. Procedures Included Procedures Included: • Routine Maintenance • Scheduled Service • Engine Overhaul and Reassembly • Fuel System Servicing and Adjustment • Ignition System Diagnostics and Repair • Cooling System Flushes and Component Replacement • Electrical System Troubleshooting • Brake System Bleeding and Component Replacement • Suspension Adjustments and Component Replacement • Clutch Adjustment and Service • Wheel Bearing Service • Tire Mounting and Balancing • Troubleshooting Common Issues • Diagnostic Procedures Wiring Diagrams: Comprehensive electrical system wiring diagrams are included, essential for troubleshooting electrical faults. Technical Depth Technical Depth: Comprehensive factory-level repair and maintenance procedures, suitable for both DIY enthusiasts and professional mechanics. Covers detailed diagnostics, component removal and installation, specifications, and troubleshooting. Depth Of Repair Information: Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of all major mechanical and electrical components. Includes torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Format: PDF/ZIP Unzipping Required: Yes, requires a program like WinRAR. Searchability: PDF format typically allows for text searching, making it efficient to find specific information. Print Quality Print Quality: Digital format, printability depends on user's printer and software. Factory manuals are typically high-resolution. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Engine Displacement: Approximately 997.6 cc (specific to the Mille engine, which powered various Aprilia models). Engine Bore X Stroke: Typically around 97 mm x 67.5 mm (based on the Rotax V990 engine used in Aprilia). Engine Cooling System: Liquid-cooled Performance Horsepower: Around 95-105 HP (exact figures vary by specific ETV Mille tuning and year, the Factory version may have slight increases). Torque: Around 90-100 Nm (specific figures vary). Fuel System Fuel System: Electronic Fuel Injection (EFI), likely using dual throttle bodies. Fuel Type: Unleaded Gasoline Valve Train Valve Train: DOHC (Double Overhead Camshafts), 4 valves per cylinder. Ignition System Ignition System Type: Electronic Ignition ( CDI or ECU controlled). Lubrication System Lubrication System Type: Wet sump lubrication with oil cooler. 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Optional Optional Transmission: Not applicable, standard manual transmission. Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Dimensions Overall Length: Not specified, but typical for adventure touring bikes of this class. Weights Weight Dry: Around 205-215 kg (dry weight, varies slightly by year/spec). Weight Wet: Around 230-240 kg (wet weight). Fuel Capacity Fuel Tank Capacity: Approximately 21-23 liters (standard for long-distance touring). 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars. Safety is derived from design, braking performance, and handling. Active Features Active Safety Features: • Powerful dual...