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2002-2003 SUBARU IMPREZA CAR Workshop Service/ Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation: Second Generation (GD/GG) Model Years Covered: 2002-2003 Codes Chassis Codes: GD (Sedan), GG (Wagon) 👋 Introduction Market Position Segment: Compact/Subcompact performance-oriented sedan and wagon Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen Golf GTI, Ford Focus SVT Key Features Performance Focus: Known for its symmetrical all-wheel-drive system and turbocharged engines (WRX/STi variants) Value Proposition Diy Support: Designed to empower owners to perform their own maintenance and repairs, saving money and increasing vehicle understanding. 📋 Manual Details Coverage Areas Supported Models: 1.6i, 2.0i, 2.0i Turbo, 2.5 RS, WRX, STi Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'Tons of pictures and diagrams') Manual Type Type: Workshop Service/Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, starting system, charging system Drivetrain: Clutch, manual transmission, automatic transmission (if applicable to listed trims), drivetrain components (driveshafts, differentials) Suspension And Steering: Front suspension, rear suspension, steering system (rack and pinion), wheel alignment Brakes: Front brakes, rear brakes, parking brake, ABS system Electrical System: Wiring diagrams, lighting, instruments, power accessories, battery, alternator, starter motor, ECUs Body And Chassis: Body panels, structural components, exterior trim, interior trim, glass, doors, windows, seats Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Troubleshooting: Diagnostic procedures for common problems, fault code interpretation (if covered), symptom-based diagnostics Repair And Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation (e.g., engine rebuilds, transmission overhaul, suspension component replacement) Electrical Diagnostics: Testing of electrical circuits, component testing, wiring harness repair Engine Management: ECU diagnosis, sensor testing, fuel injection system operation Brake System Overhaul: Pad and rotor replacement, caliper service, brake fluid flush Air Conditioning Service: Refrigerant handling, component replacement (compressor, condenser, evaporator) Body Repair: Panel replacement, dent repair, rust prevention guidance (likely included in body section) Technical Depth Depth: Comprehensive (Covers from basic maintenance to advanced repairs and diagnostics) Diagnostic Tools: Guidance on using scan tools for OBD-II diagnostics and specific Subaru diagnostic procedures. Illustrations And Diagrams Type: Exploded views, high-resolution photographs, detailed diagrams 📊 Manual Specifications File Format Format: PDF Print Quality Printability: All pages are printable Binding Type Binding: Digital (PDF), not physically bound Paper Type Paper Type: Not applicable (Digital format) ⚙️ Engine Specifications Primary Engine 1.6I Engine: EJ16 (1.6L Naturally Aspirated Boxer-4) 2.0I Engine: EJ20 (2.0L Naturally Aspirated Boxer-4) 2.0I Turbo Engine: EJ205 (2.0L Turbocharged Boxer-4) 2.5 Rs Engine: EJ251 (2.5L Naturally Aspirated Boxer-4) Wrx Engine: EJ205 (2.0L Turbocharged Boxer-4) Sti Engine: EJ257 (2.5L Turbocharged Boxer-4) Performance Wrx Power Output: Approx. 227 hp @ 6400 rpm Sti Power Output: Approx. 300 hp @ 6000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (premium required for turbo models) 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (common across many trims) Optional Optional Transmission: 4-speed automatic transmission (available on non-turbo models) Features Drivetrain: Symmetrical All-Wheel Drive (AWD) standard on most performance variants (WRX, STi), optional on others 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Wagon Weights Curb Weight Range: Approx. 2,900 - 3,300 lbs (Varies by model and trim) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Driver: 4/5 Stars (for applicable models/configurations) NHTSA Frontal Crash Test Passenger: 4/5 Stars (for applicable models/configurations) IIHS Frontal Offset: Good (for applicable models/configurations) Active Features Traction Control: Available on select trims Anti-Lock Brakes: Standard on most performance variants (WRX, STi), available on others Passive Features Airbags: Front airbags, available side airbags 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems Driver Assistance Cruise Control: Standard on most models Connectivity Gauges: Detailed instrument cluster including tachometer, speedometer, fuel gauge, coolant temperature, and often boost gauge for turbo models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 - 7,500 miles or 6 months (check manual for specific engine/oil type) Timing Belt Replacement Interval: Typically 105,000 miles or 7 years (for EJ25 engines, consult manual for EJ20) Fluid Specifications Engine Oil Type Common: 5W-30 (check manual for specific viscosity based on climate and engine) Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant Transmission Fluid Manual: GL-5 75W-90 gear oil (specific Subaru specs often recommended) Differential Fluid: GL-5 75W-90 gear oil (front and rear) Known Issues Headgasket Leaks: While less prevalent than earlier generations, some EJ25 engines can still be susceptible. The manual would detail inspection and replacement procedures. Turbo Charger Maintenance: Importance of oil changes and allowing turbo to cool down after hard driving for WRX/STi models. Suspension Wear: Common wear items like bushings and ball joints, especially on performance models. 📚 Vehicle History Brand Heritage Subaru AWD Legacy: Subaru's reputation for reliable AWD systems and boxer engines Model Evolution Gd Gg...
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2002-2003 SUBARU IMPREZA CAR Workshop Service/ Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generation:
Second Generation (GD/GG)
Model Years Covered:
2002-2003
Codes
Chassis Codes:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Segment:
Compact/Subcompact performance-oriented sedan and wagon
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen Golf GTI, Ford Focus SVT
Key Features
Performance Focus:
Known for its symmetrical all-wheel-drive system and turbocharged engines (WRX/STi variants)
Value Proposition
Diy Support:
Designed to empower owners to perform their own maintenance and repairs, saving money and increasing vehicle understanding.
📋 Manual Details
Coverage Areas
Supported Models:
1.6i, 2.0i, 2.0i Turbo, 2.5 RS, WRX, STi
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'Tons of pictures and diagrams')
Manual Type
Type:
Workshop Service/Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, starting system, charging system
Drivetrain:
Clutch, manual transmission, automatic transmission (if applicable to listed trims), drivetrain components (driveshafts, differentials)
Suspension And Steering:
Front suspension, rear suspension, steering system (rack and pinion), wheel alignment
Brakes:
Front brakes, rear brakes, parking brake, ABS system
Electrical System:
Wiring diagrams, lighting, instruments, power accessories, battery, alternator, starter motor, ECUs
Body And Chassis:
Body panels, structural components, exterior trim, interior trim, glass, doors, windows, seats
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if covered), symptom-based diagnostics
Repair And Overhaul:
Detailed step-by-step instructions for component removal, repair, and reinstallation (e.g., engine rebuilds, transmission overhaul, suspension component replacement)
Electrical Diagnostics:
Testing of electrical circuits, component testing, wiring harness repair
Engine Management:
ECU diagnosis, sensor testing, fuel injection system operation
Brake System Overhaul:
Pad and rotor replacement, caliper service, brake fluid flush
Air Conditioning Service:
Refrigerant handling, component replacement (compressor, condenser, evaporator)
Body Repair:
Panel replacement, dent repair, rust prevention guidance (likely included in body section)
Technical Depth
Depth:
Comprehensive (Covers from basic maintenance to advanced repairs and diagnostics)
Diagnostic Tools:
Guidance on using scan tools for OBD-II diagnostics and specific Subaru diagnostic procedures.
Illustrations And Diagrams
Type:
Exploded views, high-resolution photographs, detailed diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (PDF), not physically bound
Paper Type
Paper Type:
Not applicable (Digital format)
⚙️ Engine Specifications
Primary Engine
1.6I Engine:
EJ16 (1.6L Naturally Aspirated Boxer-4)
2.0I Engine:
EJ20 (2.0L Naturally Aspirated Boxer-4)
2.0I Turbo Engine:
EJ205 (2.0L Turbocharged Boxer-4)
2.5 Rs Engine:
EJ251 (2.5L Naturally Aspirated Boxer-4)
Wrx Engine:
EJ205 (2.0L Turbocharged Boxer-4)
Sti Engine:
EJ257 (2.5L Turbocharged Boxer-4)
Performance
Wrx Power Output:
Approx. 227 hp @ 6400 rpm
Sti Power Output:
Approx. 300 hp @ 6000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (premium required for turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (common across many trims)
Optional
Optional Transmission:
4-speed automatic transmission (available on non-turbo models)
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on most performance variants (WRX, STi), optional on others
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon
Weights
Curb Weight Range:
Approx. 2,900 - 3,300 lbs (Varies by model and trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
4/5 Stars (for applicable models/configurations)
NHTSA Frontal Crash Test Passenger:
4/5 Stars (for applicable models/configurations)
IIHS Frontal Offset:
Good (for applicable models/configurations)
Active Features
Traction Control:
Available on select trims
Anti-Lock Brakes:
Standard on most performance variants (WRX, STi), available on others
Passive Features
Airbags:
Front airbags, available side airbags
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Gauges:
Detailed instrument cluster including tachometer, speedometer, fuel gauge, coolant temperature, and often boost gauge for turbo models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 - 7,500 miles or 6 months (check manual for specific engine/oil type)
Timing Belt Replacement Interval:
Typically 105,000 miles or 7 years (for EJ25 engines, consult manual for EJ20)
Fluid Specifications
Engine Oil Type Common:
5W-30 (check manual for specific viscosity based on climate and engine)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
Transmission Fluid Manual:
GL-5 75W-90 gear oil (specific Subaru specs often recommended)
Differential Fluid:
GL-5 75W-90 gear oil (front and rear)
Known Issues
Headgasket Leaks:
While less prevalent than earlier generations, some EJ25 engines can still be susceptible. The manual would detail inspection and replacement procedures.
Turbo Charger Maintenance:
Importance of oil changes and allowing turbo to cool down after hard driving for WRX/STi models.
Suspension Wear:
Common wear items like bushings and ball joints, especially on performance models.
📚 Vehicle History
Brand Heritage
Subaru AWD Legacy:
Subaru's reputation for reliable AWD systems and boxer engines
Model Evolution
Gd Gg Generation Introduction:
This generation marked a significant styling change with a more 'bug-eyed' or 'jet fighter' inspired front end, particularly for WRX/STi models.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Subaru WRX was a frequent recipient of Car and Driver's 10Best list during this era for its performance and value.
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