The Chrysler Neon, specifically the Second Generation (PL) model produced from 2002 to 2005, is a compact car offered in both 2-door coupe and 4-door sedan body styles. Known for its practical design and accessible pricing, this generation saw updates including revised styling, an improved interior, and refined powertrains. A significant highlight was the introduction of the high-performance SRT-4 variant in 2003, which offered a turbocharged 2.0L DOHC engine delivering up to 230 hp, making it a notable performance bargain. The Neon was engineered with a focus on providing a reliable and economical transportation solution for owners and enthusiasts. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance and repair of all styles of the Chrysler Neon from 2002-2005. It covers a vast array of systems, including engine service and repair, transmission service for both manual and automatic options, brake systems, electrical systems, suspension, steering, cooling, fuel systems, and chassis and body components. The manual offers complete factory-level diagnostics, step-by-step instructions, and includes all necessary illustrations, diagrams, and photos to guide owners, DIY enthusiasts, and professional technicians through general maintenance, troubleshooting, and complex repair procedures, enabling efficient and accurate servicing. 🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Model Years Covered: 2002, 2003, 2004, 2005 Vehicle Type: Compact Car 👋 Introduction Market Position Target Audience: Chrysler Neon owners, DIY enthusiasts, professional technicians Competitive Analysis Value Proposition: Saves significant labor costs ($50-$60 per hour) by enabling self-servicing. Key Features Key Advantage: Provides factory-trained technician knowledge for accurate maintenance and repair. Information Access: Easy navigation with numbered table of contents and search functionality. Documentation Type: Official, complete factory documentation 📋 Manual Details Coverage Areas All Styles Covered: True Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered General Maintenance: Yes Troubleshooting: Yes Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagram: Yes Electrical System: Yes Suspension: Yes Periodic Lubrication: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heater Air Conditional: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes Procedures Included Maintenance Procedures: Yes Repair Procedures: Yes Rebuilding Procedures: Yes Refurbishing Procedures: Yes Restoration Procedures: Yes Diagnostic Procedures: Yes Technical Depth Depth: Complete Factory Level Diagnostics and Repair Guidance Quality: Step-by-step, detailed instructions Illustrations: Includes all necessary illustrations, diagrams, and photos Troubleshooting Guide: Advanced troubleshooting included Information Source: Actual Genuine Factory Manuals 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac OS Print Quality Printability: Fully Printable (individual pages or entire manual) Resolution: High Resolution Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.0L SOHC I4 (Naturally Aspirated), 2.0L DOHC I4 (Naturally Aspirated & Turbocharged - SRT-4) Performance Typical Horsepower Range: 132 hp to 150 hp (non-SRT-4), 230 hp (SRT-4) Typical Torque Range: 130 lb-ft to 145 lb-ft (non-SRT-4), 235 lb-ft (SRT-4) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Transmission Coverage: Service and repair procedures for both manual and automatic transmissions. 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan Weights Curb Weight Range: Approx. 2,700 - 2,900 lbs (varies by trim and powertrain) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (for sedan) NHTSA Frontal Impact Passenger: Good (for sedan) Active Features Active Safety Features: Anti-lock Braking System (ABS) - available on some trims, Traction Control (available on some trims) Passive Features Passive Safety Features: Front airbags, Side-impact airbags (available on some trims), Crumple zones Restraint System Coverage Restraint System Details: Comprehensive coverage of airbags, seatbelts, and related components. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player or cassette player, optional premium audio systems. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily focused on active safety systems like ABS. Connectivity Connectivity Features: Basic; no integrated Bluetooth or advanced smartphone connectivity typical of later models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type) Transmission Fluid Change Interval: Consult manual; often around 60,000-100,000 miles or based on driving conditions. Fluid Specifications Engine Oil Specification: Typically SAE 5W-30, API Certified (refer to manual for specific viscosity and certification) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) - typically pink or orange Automatic Transmission Fluid: Chrysler ATF+4 (Mopar) Brake Fluid Type: DOT 3 Known Issues Common Issues Listed In Manual: Potential for head gasket leaks, oil leaks (valve cover, oil pan), front suspension wear (ball joints, tie rods), AC compressor issues, catalytic converter failure. 📚...