🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Generation: First Generation (T200) Product Type: Service Repair Workshop Manual Model Years Covered: 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Segment: Subcompact car Target Audience: Budget-conscious consumers, first-time car buyers, small families Competitive Analysis Key Competitors: Ford Focus, Honda Civic (older generations), Toyota Corolla (older generations), Hyundai Accent, Kia Rio, Nissan Sentra (older generations) Key Features Vehicle Attributes: Affordable price, fuel efficiency, compact size for urban driving, simple mechanicals Manual Value Proposition: Empowers owners and independent mechanics with factory-level diagnostic and repair knowledge, reducing reliance on dealerships and potentially costly repairs. 📋 Manual Details Coverage Areas Primary Coverage: North America (Chevrolet branding) Secondary Coverage: Global (Daewoo/Suzuki branding variations) Page Count Estimated Page Count: Hundreds (as stated, actual may vary but implies comprehensive) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (manual & automatic) Chassis: Suspension (front & rear), steering, brakes (front & rear disc/drum), wheels & tires Electrical: Wiring diagrams, lighting, instrumentation, body control modules, power windows, locks, mirrors, audio system, starting & charging system Body: Body panels, doors, glass, interior trim, bumpers, HVAC (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks & changes, tune-ups Repair: Engine overhaul, transmission repair, brake component replacement, suspension linkage replacement, electrical component diagnosis & repair Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides Technical Data: Torque specifications, clearances, diagnostic parameters, wiring schematics Technical Depth Depth: Comprehensive (covers all repair, servicing, and troubleshooting) Diagrams: Detailed photos & exploded diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for modern PDF manuals) Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) Licensing Usage Rights: Unlimited installations and lifetime usage ⚙️ Engine Specifications Primary Engine Engine Code: Z16SE (common in this era, though others may exist) Engine Type: Inline 4-cylinder, DOHC Displacement: 1.6 Liters (1598 cc) Bore X Stroke: Approx. 79.0 mm x 81.5 mm (typical for this displacement) Performance Horsepower: Approximately 103 hp @ 6000 rpm (may vary slightly by market/tune) Torque: Approximately 107 lb-ft @ 3200 rpm (may vary slightly) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics Cooling System Coolant Type: Ethylene Glycol based antifreeze (typically 50/50 mix) Lubrication Oil Viscosity: SAE 5W-30 or 10W-30 (refer to manual for specific conditions) Oil Capacity: Approx. 3.8 Liters (4.0 US Quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (M/T) Optional Transmission Type: 4-speed Automatic Transmission (A/T) Features Clutch Type: Hydraulic Actuated Dry Single Plate Clutch (for M/T) Fluid Specifications Manual Fluid: API GL-4, SAE 75W-85 or 75W-90 Gear Oil (verify with manual) Automatic Fluid: Dexron III (or equivalent DEXRON-VI) ATF Fluid Capacity Manual Capacity: Approx. 1.8 Liters (verify with manual) Automatic Capacity: Approx. 5.5 Liters (verify with manual) 📐 Dimensions Exterior Length: Approx. 3895 mm (153.3 inches) Width: Approx. 1670 mm (65.7 inches) Height: Approx. 1500 mm (59.1 inches) Wheelbase: Approx. 2480 mm (97.6 inches) Weights Curb Weight: Approx. 1050 kg (2315 lbs) - varies by trim/options 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star rating (based on similar vehicles of the era, but specific rating needs manual verification) IIHS Side Impact: Varies by year and specific crash test, generally acceptable for its class Active Features ABS: Available (often optional on lower trims) Traction Control: Less common, potentially optional or unavailable Passive Features Airbags: Frontal airbags standard, side airbags often optional Seatbelts: 3-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium sound system Connectivity: Basic; typically auxiliary input or cassette player depending on trim and year. Driver Assistance Cruise Control: Available on higher trim levels Comfort Features Air Conditioning: Standard on most trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (typical, consult manual for specific conditions) Air Filter Replacement: Every 30,000 miles or as needed Spark Plug Replacement: Every 60,000-100,000 miles (depending on plug type, consult manual) Timing Belt Replacement: N/A (typically uses a timing chain for this engine) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (check manual for exact specification) Power Steering Fluid: GM Power Steering Fluid or equivalent (check manual) Coolant Capacity: Approx. 4.5 Liters (verify with manual) Known Issues Engine Performance: Occasional rough idle, potential for carbon buildup on intake valves Electrical: Faulty window regulators, alternator issues, dashboard warning light illumination (various causes) Suspension Steering: Wear in ball joints, tie rod ends, and bushings leading to clunking noises or steering play Transmission: Automatic transmission harsh shifting...