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Yamaha SX Viper 700 Service Manual Repair 2002-2006 SXV70

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🏷️ Basic Information Identification Make: Yamaha Model: SX Viper 700 Model Variant: SXV700, SXV700ER, SXV70, SXV70ER, SXV70M, SXV70S Codes Engine Code Primary: 700 Triple (Two-Stroke) 👋 Introduction Market Position Segment: Performance Snowmobile Competitive Analysis Key Competitors Era: Ski-Doo Mach Z, Polaris Fusion, Arctic Cat ZR Key Features Unique Selling Proposition Engine: Triple-cylinder two-stroke engine known for its power delivery and distinctive sound. Chassis Design: Yamaha's MSR (Moduler. Sport. Ride.) chassis, offering a balance of agility and comfort. Target Audience Primary Users: Enthusiasts seeking performance trail riding and occasional mountain exploration. 📋 Manual Details Coverage Areas Applicable Model Years: 2001-2006 Page Count Total Pages: 623 Manual Type Type: Factory Service Manual / Repair Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, lubrication, cooling, ignition, fuel, exhaust, and emissions control systems. Drivetrain: Clutch, drive axle, driven axle, and related components. Suspension: Front and rear suspension geometry, components, adjustments, and repair procedures. Steering: Steering system components, adjustments, and replacement procedures. Brakes: Brake system operation, maintenance, and repair for both hydraulic and mechanical components. Electrical: Wiring diagrams, lighting, ignition system troubleshooting, starter motor, charging system, and accessories. Bodywork Chassis: Body panel removal and installation, chassis components, and general aesthetics. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication points, and periodic service schedules. Troubleshooting: Diagnostic flowcharts, common problem identification, and step-by-step solutions for various malfunctions. Repair: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and testing. Rebuild: Comprehensive tear-down and rebuild procedures for major components like the engine and transmission. Specifications Setting: Torque specifications for all critical fasteners, engine timing adjustments, and suspension alignment. Technical Depth Depth: From basic user maintenance to complete engine and drivetrain overhauls, providing in-depth technical guidance. 📊 Manual Specifications File Format Searchable Text: Yes Clickable Chapters: Yes Print Quality Printing Allowed: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Configuration: Inline 3-Cylinder Engine Type: Two-Stroke, Reed Valve Displacement: 698 cc (approx.) Bore X Stroke: 73.0 mm x 56.2 mm (typical for 700cc triple) Cooling System: Liquid-Cooled Ignition System: Digital CDI with TCI (Transistor Controlled Ignition) Performance Horsepower Est: Approx. 130-140 HP (depending on specific tune and year) Torque Est: Not explicitly stated in product info, but high for its class. Fuel System Carburetor Type: Triple Mikuni Carburetors (e.g., 38mm or 40mm) Fuel Type Recommendation: 87 Octane Minimum (check manual for specific requirements) Oil Injection: Yamaha Autolube Oil Injection System 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) Clutch Primary: Yamaha Drive Clutch (YDC) Clutch Secondary: Yamaha Driven Clutch (YDRA) Features Gear Reduction: Integrated into the jackshaft and driven clutch assembly. Transmission Fluid Spec: Refer to manual for specific Yamaha or equivalent CVT fluid recommendation. 📐 Dimensions Exterior Overall Length: Varies by specific model variant, refer to manual for exact dimensions. Weights Dry Weight Est: Approx. 450-500 lbs (depending on model variant and features) 🛡️ Safety Features Ratings Crash Safety Standards: Not applicable for snowmobiles in the same way as automobiles. Focus is on operational safety. Active Features Braking System: Hydraulic disc brake with vented rotor. Passive Features Engine Kill Switch: Standard tethered kill switch for rider safety. Headlight Taillight: Integrated lighting for visibility. 💡 Technology Features Infotainment Display Type: Analog gauges for speedometer, tachometer, and basic indicator lights. Some models may have a small LCD for odometer/trip meter. Driver Assistance Electronic Aids: Limited; primary focus is on mechanical performance and rider control. Connectivity Connectivity Features: None. Primarily a mechanical vehicle. 🔧 Maintenance Service Intervals Initial Breakin Service: Typically around 10-20 hours of operation, involving clutch alignment and engine checks. Oil Change Frequency: Two-stroke, requires regular replenishment of the Autolube oil reservoir. Engine oil changes are not applicable as in four-stroke engines. Spark Plug Replacement: Recommended every season or based on performance, typically 100-200 hours. Specific plugs like NGK BR9ES or equivalent. Clutch Maintenance: Regular inspection of belt, sheaves, rollers, and weights. Belt replacement recommended every 1-2 seasons or based on wear. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific Yamaha coolant recommended. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for precise specification. 2 Stroke Oil Type: Yamaha Yamalube 2-stroke oil or equivalent API TC, JASO FD certified synthetic blend or full synthetic oil. Known Issues Common Wear Items: Drive belts, carbides, hyfax (wear bars on the skis), and shock absorbers. Engine Specific Concerns: While generally robust, issues can arise from improper fueling, poor maintenance of carbs, or cooling system failures. CDI ignition can also be a failure point. Clutch Related Issues: Sheave wear, roller failure in the driven clutch, or belt slippage due to incorrect alignment or worn belt. 📚 Vehicle History Brand Heritage Yamaha Powersports Legacy: Yamaha has a...
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Yamaha SX Viper 700 Service Manual Repair 2002-2006 SXV70
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
SX Viper 700
Model Variant:
SXV700, SXV700ER, SXV70, SXV70ER, SXV70M, SXV70S
Codes
Engine Code Primary:
700 Triple (Two-Stroke)
👋 Introduction
Market Position
Segment:
Performance Snowmobile
Competitive Analysis
Key Competitors Era:
Ski-Doo Mach Z, Polaris Fusion, Arctic Cat ZR
Key Features
Unique Selling Proposition Engine:
Triple-cylinder two-stroke engine known for its power delivery and distinctive sound.
Chassis Design:
Yamaha's MSR (Moduler. Sport. Ride.) chassis, offering a balance of agility and comfort.
Target Audience
Primary Users:
Enthusiasts seeking performance trail riding and occasional mountain exploration.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2001-2006
Page Count
Total Pages:
623
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, lubrication, cooling, ignition, fuel, exhaust, and emissions control systems.
Drivetrain:
Clutch, drive axle, driven axle, and related components.
Suspension:
Front and rear suspension geometry, components, adjustments, and repair procedures.
Steering:
Steering system components, adjustments, and replacement procedures.
Brakes:
Brake system operation, maintenance, and repair for both hydraulic and mechanical components.
Electrical:
Wiring diagrams, lighting, ignition system troubleshooting, starter motor, charging system, and accessories.
Bodywork Chassis:
Body panel removal and installation, chassis components, and general aesthetics.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication points, and periodic service schedules.
Troubleshooting:
Diagnostic flowcharts, common problem identification, and step-by-step solutions for various malfunctions.
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and testing.
Rebuild:
Comprehensive tear-down and rebuild procedures for major components like the engine and transmission.
Specifications Setting:
Torque specifications for all critical fasteners, engine timing adjustments, and suspension alignment.
Technical Depth
Depth:
From basic user maintenance to complete engine and drivetrain overhauls, providing in-depth technical guidance.
📊 Manual Specifications
File Format
Searchable Text:
Yes
Clickable Chapters:
Yes
Print Quality
Printing Allowed:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline 3-Cylinder
Engine Type:
Two-Stroke, Reed Valve
Displacement:
698 cc (approx.)
Bore X Stroke:
73.0 mm x 56.2 mm (typical for 700cc triple)
Cooling System:
Liquid-Cooled
Ignition System:
Digital CDI with TCI (Transistor Controlled Ignition)
Performance
Horsepower Est:
Approx. 130-140 HP (depending on specific tune and year)
Torque Est:
Not explicitly stated in product info, but high for its class.
Fuel System
Carburetor Type:
Triple Mikuni Carburetors (e.g., 38mm or 40mm)
Fuel Type Recommendation:
87 Octane Minimum (check manual for specific requirements)
Oil Injection:
Yamaha Autolube Oil Injection System
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission)
Clutch Primary:
Yamaha Drive Clutch (YDC)
Clutch Secondary:
Yamaha Driven Clutch (YDRA)
Features
Gear Reduction:
Integrated into the jackshaft and driven clutch assembly.
Transmission Fluid Spec:
Refer to manual for specific Yamaha or equivalent CVT fluid recommendation.
📐 Dimensions
Exterior
Overall Length:
Varies by specific model variant, refer to manual for exact dimensions.
Weights
Dry Weight Est:
Approx. 450-500 lbs (depending on model variant and features)
🛡️ Safety Features
Ratings
Crash Safety Standards:
Not applicable for snowmobiles in the same way as automobiles. Focus is on operational safety.
Active Features
Braking System:
Hydraulic disc brake with vented rotor.
Passive Features
Engine Kill Switch:
Standard tethered kill switch for rider safety.
Headlight Taillight:
Integrated lighting for visibility.
💡 Technology Features
Infotainment
Display Type:
Analog gauges for speedometer, tachometer, and basic indicator lights. Some models may have a small LCD for odometer/trip meter.
Driver Assistance
Electronic Aids:
Limited; primary focus is on mechanical performance and rider control.
Connectivity
Connectivity Features:
None. Primarily a mechanical vehicle.
🔧 Maintenance
Service Intervals
Initial Breakin Service:
Typically around 10-20 hours of operation, involving clutch alignment and engine checks.
Oil Change Frequency:
Two-stroke, requires regular replenishment of the Autolube oil reservoir. Engine oil changes are not applicable as in four-stroke engines.
Spark Plug Replacement:
Recommended every season or based on performance, typically 100-200 hours. Specific plugs like NGK BR9ES or equivalent.
Clutch Maintenance:
Regular inspection of belt, sheaves, rollers, and weights. Belt replacement recommended every 1-2 seasons or based on wear.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific Yamaha coolant recommended.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for precise specification.
2 Stroke Oil Type:
Yamaha Yamalube 2-stroke oil or equivalent API TC, JASO FD certified synthetic blend or full synthetic oil.
Known Issues
Common Wear Items:
Drive belts, carbides, hyfax (wear bars on the skis), and shock absorbers.
Engine Specific Concerns:
While generally robust, issues can arise from improper fueling, poor maintenance of carbs, or cooling system failures. CDI ignition can also be a failure point.
Clutch Related Issues:
Sheave wear, roller failure in the driven clutch, or belt slippage due to incorrect alignment or worn belt.
📚 Vehicle History
Brand Heritage
Yamaha Powersports Legacy:
Yamaha has a long-standing reputation for building reliable and performance-oriented powersports vehicles.
Model Evolution
Viper Lineage:
The Viper nameplate has historically been associated with Yamaha's high-performance snowmobiles, evolving from earlier VMAX models.
Production
Manufacturing Location:
Likely manufactured in North America or Japan by Yamaha Motor Corporation.
Key Production Years:
2001 (as 700 Triple platform basis) through 2006 for the SX Viper variants.
🏆 Awards & Recognition
Recognitions
Industry Acclaim Era:
The SX Viper was well-received in its time for its potent engine and balanced handling, often lauded in snowmobile enthusiast publications.
Ratings
Performance Reviews:
Consistently rated highly for its strong acceleration and responsive chassis.
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