Mazda 6 2002-2008 Repair PDF Service Manual Download
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🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Model Code: GG/GY (First Generation), GH (Second Generation) Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Codes Chassis Codes: GG (Sedan/Hatchback), GY (Wagon) Engine Codes Common: LF-DE (2.0L), L3-VE (2.3L), Y6 (Diesel - less common in North America) 👋 Introduction Market Position Segment: Mid-size sedan/wagon. Target Audience: Owners, DIY enthusiasts, professional mechanics, service technicians. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Volkswagen Passat. Key Features Design Philosophy: Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics, sporty handling, and engaging performance. Body Styles: Available as a 4-door sedan and a 5-door wagon (known as the Mazda 6 Sport Wagon or Atenza Wagon). 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia Specific Regions Covered: All regions where Mazda 6 GG/GY models were sold within the specified years. Page Count Estimated Pages: Approximately 3000+ pages (comprehensive service manual) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (LF-DE, L3-VE), fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Automatic transmission (FS5A-EL, GF4A-EL), Manual transmission (G5M-P, G66M-P), clutch system, driveline components. Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires. Electrical: Engine Control Module (ECM), Body Control Module (BCM), lighting systems, power windows, power seats, climate control, infotainment, instrument cluster, airbags (SRS). Body: Body panels, doors, windows, mirrors, interior trim, exterior trim, paint and corrosion. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, belt inspection and replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams, component testing. Repair: Engine component overhauls, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair. Installation: Component replacement procedures, special tool usage, torque specifications for all fasteners. Technical Depth Depth: Comprehensive, covering from basic maintenance to complex repairs and diagnostics. Includes detailed schematics, diagrams, and specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF with searchable text and clear, legible diagrams. Printability: Printable for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.3L DOHC 16-valve Inline-4 (MZR/LF-A) Engine 1 Power: Approx. 160-170 hp @ 6000 rpm (depending on year and market) Engine 1 Torque: Approx. 150-160 lb-ft @ 4500 rpm (depending on year and market) Engine 2: 2.0L DOHC 16-valve Inline-4 (MZR/LF-DE) Engine 2 Power: Approx. 145-150 hp @ 6000 rpm Engine 2 Torque: Approx. 135-140 lb-ft @ 4000 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Electronic Multi-Port Fuel Injection (MPI) Engine Management ECU: Engine Control Unit (ECU) / Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission (FS5A-EL/GF4A-EL) Features Automatic Features: Electronically controlled, adaptive shift logic, sometimes with manual shift mode (Activematic). Fluid Specs Automatic Transmission Fluid: Dexron III or equivalent (check manual for specific Mazda specification, e.g., Mazda ATF-III) Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for specific Mazda specification) 📐 Dimensions Exterior Length: Approx. 4.77 m (187.8 in) for Sedan, Approx. 4.79 m (188.6 in) for Wagon Width: Approx. 1.79 m (70.5 in) Height: Approx. 1.44 m (56.7 in) for Sedan, Approx. 1.47 m (57.9 in) for Wagon Wheelbase Wheelbase: Approx. 2.67 m (105.1 in) Weights Curb Weight: Approx. 1450-1600 kg (3200-3500 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 1950-2100 kg (4300-4600 lbs) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (for models equipped with side airbags) IIHS Front Crash Test: Good IIHS Side Impact Test: Good (for models with side airbags) Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brake-force Distribution Traction Control: Optional/Standard depending on trim and year (TCS) Electronic Stability Control: Optional/Standard depending on trim and year (DSC - Dynamic Stability Control) Passive Features Airbags: Front driver and passenger airbags, optional side-impact airbags, optional side curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Available premium Bose audio systems, CD players, AM/FM radio, sometimes with auxiliary input or MP3 compatibility. Navigation: Optional in-dash navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Rain Sensing Wipers: Optional feature on select trims. Keyless Entry: Standard or optional keyless entry and ignition. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity on later models within the year range. Climate Control HVAC: Manual or automatic climate control systems available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil recommended). Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as...
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires.
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), lighting systems, power windows, power seats, climate control, infotainment, instrument cluster, airbags (SRS).
Body:
Body panels, doors, windows, mirrors, interior trim, exterior trim, paint and corrosion.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, belt inspection and replacement.