🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV1000 Mille Product Type: Workshop Service Repair Manual Codes Internal Product Code: APR-RSVMILLE-0210-WSM 👋 Introduction Market Position Segment: High-performance Italian sportbike Target Audience: Owners seeking to perform maintenance, repairs, or understand the technical workings of their RSV Mille. Competitive Analysis Key Competitors Era: Ducati 916/996/998 series, Suzuki TL1000R/TL1000S, Honda VTR1000F/RC51, Yamaha R1 Key Features Manual Strength: Factory-originated content ensures accuracy and completeness for DIY enthusiasts and professional use. Diagrams: Richly illustrated with clear, detailed diagrams and exploded views. Text Readability: Easy-to-read text sections formatted for practical application in a workshop environment. 📋 Manual Details Coverage Areas Covered Model Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Covered Engine Variants: All RSV1000 Mille models within the specified years Page Count Estimated Pages: Approximately 500+ Manual Type Type: Factory Service Repair Manual Language Primary Language: English Format Digital Format: PDF Print Option: Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive overhaul, disassembly, assembly, inspection, and repair of all engine components. Engine Management: Fuel injection system, ignition system, ECU diagnostics, sensor testing, and calibration. Transmission Clutch: Gearbox disassembly and reassembly, clutch operation, maintenance, and replacement procedures. Suspension Steering: Front fork (Ohlins/Marzocchi variants), rear shock absorber, steering head bearing maintenance, and alignment. Brakes: Brake system components (Brembo calipers, master cylinders), hydraulic system bleeding, pad and disc replacement. Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, and accessory circuits. Fuel System: Fuel pump, injectors, fuel pressure regulator, tank and line maintenance. Cooling System: Radiator, fan, water pump, thermostat, coolant type, and bleeding procedures. Exhaust System: Exhaust components, gasket replacement, and torque specifications. Bodywork Fairings: Fairing removal and installation, seat, fuel tank, and other body panels. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake fluid checks, and spark plug service. Troubleshooting: Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Component Repair: Detailed step-by-step instructions for repairing or replacing individual parts and assemblies. Rebuilds: Complete engine and gearbox rebuild procedures, including bearing clearances and timing specifications. Wiring Diagrams: Detailed electrical schematics with component identification and routing. Torque Specifications: Essential torque values for critical fasteners across all systems. Technical Depth Depth Level: Comprehensive, suitable for both experienced DIY mechanics and professional technicians. Diagnostic Capabilities: Includes guidance on using diagnostic tools (if applicable) and interpreting fault codes. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and legible diagrams. Print Quality Diagram Clarity: Top-quality diagrams and illustrations ensuring clear visualization of procedures. Binding Type Physical Format If Applicable: N/A (Digital PDF) Paper Type Physical Format If Applicable: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin (90-degree L-Twin) Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.8:1 (approximate, may vary slightly by year/spec) Performance Horsepower Peak: 124-130 hp @ 9,000 rpm (depending on specific model year and tune) Torque Peak: 98-101 Nm @ 7,000 rpm (depending on specific model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli or similar) Fuel Type: Unleaded gasoline (95 RON minimum recommended) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Automatic Option: No Features Clutch Type: Hydraulically operated wet multi-plate clutch 📐 Dimensions Exterior Length: Approx. 2,025 mm Width: Approx. 720 mm Height: Approx. 1,150 mm Wheelbase: Approx. 1,425 mm Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 205 kg (fully fueled) Fuel Tank Capacity: 18 Liters 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety is assessed differently than automobiles; focus is on rider protection and vehicle dynamics) Active Features Braking System: Dual 320 mm front discs with Brembo 4-piston calipers, single 220 mm rear disc with Brembo 2-piston caliper. ABS: Optional on some later models, not standard on all 2002-2010 variants. Passive Features Frame: Aluminum twin-spar frame for rigidity and light weight. Lighting: Halogen headlight, LED taillight (depending on year). 💡 Technology Features Infotainment Display Type: Analog tachometer and speedometer with digital odometer and trip meters. Indicator lights for various functions. Driver Assistance ABS Availability: Optional on certain model years, not universally standard. Connectivity Bluetooth Usb Ports: Not applicable for the era; no factory-integrated infotainment connectivity. Engine Control ECU Brand: Typically Weber Marelli for fuel injection and ignition control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Valve Clearance Check: Every 12,000 km or 24 months. Spark Plug Replacement: Every 12,000 km. Fluid Specifications Engine Oil Type: SAE 10W-40, API SG/SH/SJ or higher, JASO MA certified motorcycle oil. Engine Oil Capacity: Approx. 3.5 Liters (with filter change). Coolant Type: Ethylene glycol based antifreeze mixture (50% distilled water, 50% coolant concentrate). Brake Fluid Type: DOT 4. Clutch Fluid Type: DOT 4 (shared with brake system on some...