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Aprilia Atlantic 125 200 2002 Factory Service Repair Manual

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The Atlantic, produced in 2002, is a premium mid-size scooter designed for urban commuting and light touring. It features European styling, comfortable ergonomics, and practical amenities, powered by a liquid-cooled, 4-stroke Piaggio Leader engine available in 125cc and 200cc variants. Known for its robust engineering and reliable performance, the Atlantic offers a blend of sportiness and comfort, often equipped with front and rear disc brakes for enhanced stopping power and ample under-seat storage for everyday convenience. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of your Atlantic. It covers all essential systems, including the powertrain, chassis, brakes, and electrical system, offering step-by-step instructions for routine maintenance, troubleshooting, and complete component overhauls. This manual is an invaluable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Year: 2002 Engine Variants: 125cc, 200cc Codes Chassis Codes: AP824SB (125cc), AP824SA (200cc) Engine Codes: 824M (125cc Piaggio Leader), 823M (200cc Piaggio Leader) 👋 Introduction Market Position Market Segment: Premium mid-size scooter, popular for urban commuting and light touring Competitive Analysis Competitors: Honda Pantheon, Suzuki Burgman, Yamaha Majesty (at the time of release) Key Features Design Philosophy: European styling, comfortable ergonomics, practical features for daily use Engine Type: Piaggio Leader 4-stroke, liquid-cooled engine Transmission: Automatic CVT (Continuously Variable Transmission) Braking System: Often featured front and rear disc brakes, sometimes with combined braking systems (CBS) Storage: Under-seat storage, glove box compartment 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Pages: Hundreds (exact count not specified in product info, typical for this era of service manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (typical for factory manuals for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (disassembly, assembly, overhaul, diagnostics), Transmission (CVT, clutch, variator, gearbox) Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires Brakes: Front and rear brake systems (hydraulic, discs, calipers, master cylinders, brake lines), parking brake Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), ignition system (ECU, spark plug, coil), starter motor, lighting (headlight, taillight, indicators), instrumentation, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel filter, carburetor (125cc) / EFI components (200cc variants, if applicable for the 2002 model year), fuel lines Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat Exhaust System: Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipes Bodywork: Fairings, body panels, seat, storage compartment, controls (handlebars, levers) Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks/replacement, brake pad inspection, chain/belt adjustment (if applicable), fluid level checks Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for various systems Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Engine Overhaul: Piston and cylinder inspection/replacement, valve adjustment, camshaft inspection/replacement, crankshaft inspection, seal replacement Transmission Service: Variator assembly, clutch assembly, torque converter service, drive belt inspection/replacement Electrical Diagnostics: Wiring diagram interpretation, component testing (coils, sensors, regulators), starter system troubleshooting Suspension Service: Front fork oil change and seal replacement, rear shock absorber inspection and replacement Brake System Service: Brake fluid flush and bleed, caliper overhaul, master cylinder replacement, pad and rotor replacement Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) Diagnostic Codes: Includes information on diagnostic trouble codes (DTCs) and troubleshooting procedures for EFI models (if applicable) 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing all pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Typically searchable PDF (allows for easy keyword lookup) ⚙️ Engine Specifications Primary Engine Engine Displacement 125: 124.9 cc Engine Displacement 200: 197.8 cc Engine Type: Piaggio Leader, 4-stroke, SOHC, 4-valve Cooling System: Liquid-cooled Performance Bore Stroke 125: 52.65 mm x 57.9 mm Bore Stroke 200: 62.7 mm x 65 mm Compression Ratio 125: 12.2:1 (approximate) Compression Ratio 200: 11.7:1 (approximate) Horsepower 125: 15.0 PS @ 9,750 rpm (approximate) Horsepower 200: 19.0 PS @ 8,000 rpm (approximate) Fuel System Fuel Delivery 125: Carburetor (e.g., Keihin CVK 30) Fuel Delivery 200: Electronic Fuel Injection (EFI) (likely) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 10.0 Liters (approximate) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Components: Dry centrifugal clutch, automatic variator, drive belt Optional Optional Types: N/A (CVT is standard for this model) Features Gear Reduction: Integral final drive with gears Transmission Fluid Type: Specific CVT fluid (e.g., Motul Scooter Gear 80W-90 or equivalent, check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 2,150 mm (varies slightly by model) Width: Approx. 790 mm (at handlebars) Height: Approx. 1,430 mm (at windscreen) Wheelbase: Approx. 1,550 mm Seat Height: Approx. 770 mm Weights Dry Weight 125: Approx. 160 kg Dry Weight...
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Aprilia Atlantic 125 200 2002 Factory Service Repair ManualAprilia Atlantic 125 200 2002 Factory Service Repair ManualAprilia Atlantic 125 200 2002 Factory Service Repair ManualAprilia Atlantic 125 200 2002 Factory Service Repair Manual
The Atlantic, produced in 2002, is a premium mid-size scooter designed for urban commuting and light touring. It features European styling, comfortable ergonomics, and practical amenities, powered by a liquid-cooled, 4-stroke Piaggio Leader engine available in 125cc and 200cc variants. Known for its robust engineering and reliable performance, the Atlantic offers a blend of sportiness and comfort, often equipped with front and rear disc brakes for enhanced stopping power and ample under-seat storage for everyday convenience. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of your Atlantic. It covers all essential systems, including the powertrain, chassis, brakes, and electrical system, offering step-by-step instructions for routine maintenance, troubleshooting, and complete component overhauls. This manual is an invaluable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic
Year:
2002
Engine Variants:
125cc, 200cc
Codes
Chassis Codes:
AP824SB (125cc), AP824SA (200cc)
Engine Codes:
824M (125cc Piaggio Leader), 823M (200cc Piaggio Leader)
👋 Introduction
Market Position
Market Segment:
Premium mid-size scooter, popular for urban commuting and light touring
Competitive Analysis
Competitors:
Honda Pantheon, Suzuki Burgman, Yamaha Majesty (at the time of release)
Key Features
Design Philosophy:
European styling, comfortable ergonomics, practical features for daily use
Engine Type:
Piaggio Leader 4-stroke, liquid-cooled engine
Transmission:
Automatic CVT (Continuously Variable Transmission)
Braking System:
Often featured front and rear disc brakes, sometimes with combined braking systems (CBS)
Storage:
Under-seat storage, glove box compartment
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds (exact count not specified in product info, typical for this era of service manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (typical for factory manuals for international markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (disassembly, assembly, overhaul, diagnostics), Transmission (CVT, clutch, variator, gearbox)
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires
Brakes:
Front and rear brake systems (hydraulic, discs, calipers, master cylinders, brake lines), parking brake
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), ignition system (ECU, spark plug, coil), starter motor, lighting (headlight, taillight, indicators), instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor (125cc) / EFI components (200cc variants, if applicable for the 2002 model year), fuel lines
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipes
Bodywork:
Fairings, body panels, seat, storage compartment, controls (handlebars, levers)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, brake pad inspection, chain/belt adjustment (if applicable), fluid level checks
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for various systems
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Engine Overhaul:
Piston and cylinder inspection/replacement, valve adjustment, camshaft inspection/replacement, crankshaft inspection, seal replacement
Transmission Service:
Variator assembly, clutch assembly, torque converter service, drive belt inspection/replacement
Electrical Diagnostics:
Wiring diagram interpretation, component testing (coils, sensors, regulators), starter system troubleshooting
Suspension Service:
Front fork oil change and seal replacement, rear shock absorber inspection and replacement
Brake System Service:
Brake fluid flush and bleed, caliper overhaul, master cylinder replacement, pad and rotor replacement
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Diagnostic Codes:
Includes information on diagnostic trouble codes (DTCs) and troubleshooting procedures for EFI models (if applicable)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing all pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Typically searchable PDF (allows for easy keyword lookup)
⚙️ Engine Specifications
Primary Engine
Engine Displacement 125:
124.9 cc
Engine Displacement 200:
197.8 cc
Engine Type:
Piaggio Leader, 4-stroke, SOHC, 4-valve
Cooling System:
Liquid-cooled
Performance
Bore Stroke 125:
52.65 mm x 57.9 mm
Bore Stroke 200:
62.7 mm x 65 mm
Compression Ratio 125:
12.2:1 (approximate)
Compression Ratio 200:
11.7:1 (approximate)
Horsepower 125:
15.0 PS @ 9,750 rpm (approximate)
Horsepower 200:
19.0 PS @ 8,000 rpm (approximate)
Fuel System
Fuel Delivery 125:
Carburetor (e.g., Keihin CVK 30)
Fuel Delivery 200:
Electronic Fuel Injection (EFI) (likely)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
10.0 Liters (approximate)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Components:
Dry centrifugal clutch, automatic variator, drive belt
Optional
Optional Types:
N/A (CVT is standard for this model)
Features
Gear Reduction:
Integral final drive with gears
Transmission Fluid Type:
Specific CVT fluid (e.g., Motul Scooter Gear 80W-90 or equivalent, check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (varies slightly by model)
Width:
Approx. 790 mm (at handlebars)
Height:
Approx. 1,430 mm (at windscreen)
Wheelbase:
Approx. 1,550 mm
Seat Height:
Approx. 770 mm
Weights
Dry Weight 125:
Approx. 160 kg
Dry Weight 200:
Approx. 165 kg
Wet Weight:
Approx. 175 kg (fully fueled and ready to ride)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and some smaller items
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles and Scooters are generally not subjected to the same standardized crash testing as automobiles)
Active Features
Braking System:
Front and rear disc brakes, often with hydraulic actuation. Some models may have linked braking.
Lighting:
Halogen headlight, LED taillight and brake light (typical), turn signals
Passive Features
Frame Construction:
High-tensile steel underbone frame
Tires:
Tubeless tires for improved safety in case of punctures
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no complex infotainment system on this model)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems present)
Connectivity
Connectivity Features:
N/A (No integrated connectivity features)
Instrumentation
Dashboard Layout:
Analog speedometer, tachometer (on some versions), fuel gauge, temperature gauge, warning lights (oil, battery, check engine)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (typical for Piaggio engines, consult manual for exact interval)
Oil Filter Replacement:
Concurrent with engine oil changes
Air Filter Inspection:
Every 5,000 km, replace as needed
Spark Plug Replacement:
Every 10,000 km or annually (typical)
Drive Belt Inspection:
Every 10,000 km, replace as needed
Valve Clearance Check:
Every 20,000 km (typical for this engine)
Fluid Specifications
Engine Oil Type:
SAE 15W-40 API SG or higher (for 125cc Piaggio Leader, consult manual for specific viscosity and API rating)
Engine Oil Capacity:
Approx. 1.2 Liters (check manual for exact capacity with filter change)
Coolant Type:
Ethylene glycol based coolant, mix 50/50 with distilled water
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Problems:
Occasional CDI unit failures, stator winding issues, water pump seal leaks, variator or clutch wear (typical for higher mileage scooters)
Maintenance Recommendations:
Regularly check and maintain the CVT drive belt for wear and proper tension. Ensure coolant is flushed and replaced at recommended intervals to prevent overheating and corrosion.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Atlantic Lineage:
The Atlantic model line was designed to offer a blend of sportiness and touring comfort. The 2002 model represents an early iteration, building on Piaggio's robust engine technology.
Production
Manufacturing Location:
Italy (typically)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year not readily available, but the Atlantic line was generally well-regarded for its comfort and performance in its class).
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