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Aprilia Leonardo 125 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 2002 👋 Introduction Market Position Vehicle Segment: Scooter, primarily for urban commuting and light touring. Competitive Analysis Competitors 2002: Honda Pantheon 125, Kymco People 125, Malaguti Madison 125, Yamaha X-Max 125 (though X-Max launched later, the segment was competitive). Key Features Design Philosophy: Sporty styling with practicality, offering a blend of performance and comfort for its class. Target Audience: Young riders, urban commuters seeking a stylish and capable 125cc scooter. 📋 Manual Details Coverage Areas Vehicle Coverage: Aprilia Leonardo 125 models Model Years Covered: 2002 Page Count Page Count: Comprehensive (exact count not specified in product data, assumed extensive for 'Full Service Repair Manual') Manual Type Manual Type: Full Service Repair Manual Language Language: English (assumed standard for commercial manuals) Format Format: Digital (PDF implied by typical online sales) 📖 Manual Coverage Systems Covered Engine Systems: Top-end overhaul, bottom-end overhaul, cooling system, lubrication system, fuel system (carburetor, fuel lines), ignition system, exhaust system, engine management/diagnostics. Transmission Systems: Automatic transmission (CVT) operation, maintenance, disassembly, assembly, troubleshooting. Chassis Systems: Front suspension (forks, steering head), rear suspension (shock absorber, swingarm), brake system (front and rear calipers, discs, master cylinders, lines), wheel and tire servicing, frame inspection and repair. Electrical Systems: Wiring diagrams, starter system, charging system (alternator, battery), lighting system (headlight, taillight, indicators), instrumentation, switches, ignition coil, ECU. Bodywork And Trim: Panel removal and installation, seat, fairings, storage compartment, bodywork maintenance. Procedures Included Maintenance Procedures: Routine inspections, oil and filter changes, air filter cleaning/replacement, spark plug service, coolant checks, brake fluid replacement, drive belt inspection/replacement, carburetor cleaning and adjustment, valve clearance adjustment. Repair Procedures: Engine component replacement (pistons, rings, valves), carburetor rebuild, shock absorber overhaul, brake caliper rebuild, electrical component diagnosis and replacement, body panel repair. Troubleshooting Guides: Diagnostic flowcharts for common starting issues, running problems, electrical faults, brake malfunctions. Rebuild Instructions: Detailed step-by-step instructions for major component overhauls and restoration. Technical Depth Diagnostic Capabilities: Advanced diagnostics including wiring diagrams, troubleshooting trees, and potential fault code interpretation (if applicable to the 2002 model's ECU). Rebuild Scope: Complete engine rebuilds, transmission servicing, and full chassis component overhauls. Specification Detail: Includes torque specifications, clearances, fluid capacities, electrical resistance values, and other critical technical data. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - enabling easy searching, printing, and digital access. Print Quality Print Quality: High-resolution scans of original documentation, ensuring clarity of text, diagrams, and photographs. Binding Type Binding Type: Not applicable for digital format; printable pages allow for user binding. Paper Type Paper Type: Not applicable for digital format; designed for digital viewing or standard paper printing. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, single-cylinder Displacement: 124.9 cc Bore X Stroke: 52 mm x 58.6 mm (typical for this engine family) Compression Ratio: 10.8:1 (typical) Performance Horsepower: Approx. 15 PS @ 8,500 rpm (based on regional regulations and tuning) Torque: Approx. 11.5 Nm @ 7,000 rpm (estimated) Fuel System Carburetor: Mikuni B24 (likely model or similar 24mm slide carb) Fuel Type: Unleaded gasoline, minimum 95 RON Cooling System Cooling Method: Liquid-cooled with radiator and fan. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A (CVT is standard for this model) Features Drive System: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 1,970 mm Width: Approx. 730 mm Height: Approx. 1,350 mm (seat height may vary) Wheelbase: Approx. 1,370 mm Weights Dry Weight: Approx. 144 kg Fuel Tank Capacity: Approx. 9.5 Liters 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles/scooters in the same manner as automobiles. Active Features Braking System: Front: Hydraulic disc brake (e.g., 260mm diameter) with twin-piston caliper. Rear: Hydraulic disc brake (e.g., 220mm diameter) with single-piston caliper. Lighting: Halogen headlight, LED or incandescent taillight and brake light, turn signals. Passive Features Frame Construction: Steel tube frame designed for stability and rider control. Tires: Tubeless tires. Front: 120/70-13. Rear: 130/60-13 (typical sizes for this model). 💡 Technology Features Infotainment Infotainment Features: Basic analogue dashboard with speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment system present. Driver Assistance Driver Assistance Features: None (typical for scooters of this era). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for precise interval). Air Filter Service: Clean every 5,000 km, replace every 10,000 km (typical for foam or paper filters). Spark Plug Replacement: Every 6,000 - 10,000 km (depending on spark plug type). Valve Clearance Check: Every 6,000 - 10,000 km. Drive Belt Inspection: Inspect every 10,000 km, replace as needed (typically every 20,000 - 30,000 km). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher (e.g., Motul 5100 10W-40). Engine Oil Capacity: Approx. 1.0 - 1.2 Liters (including filter change). Coolant...
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Aprilia Leonardo 125 2002 Full Service Repair ManualAprilia Leonardo 125 2002 Full Service Repair ManualAprilia Leonardo 125 2002 Full Service Repair ManualAprilia Leonardo 125 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo 125
Year:
2002
👋 Introduction
Market Position
Vehicle Segment:
Scooter, primarily for urban commuting and light touring.
Competitive Analysis
Competitors 2002:
Honda Pantheon 125, Kymco People 125, Malaguti Madison 125, Yamaha X-Max 125 (though X-Max launched later, the segment was competitive).
Key Features
Design Philosophy:
Sporty styling with practicality, offering a blend of performance and comfort for its class.
Target Audience:
Young riders, urban commuters seeking a stylish and capable 125cc scooter.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Aprilia Leonardo 125 models
Model Years Covered:
2002
Page Count
Page Count:
Comprehensive (exact count not specified in product data, assumed extensive for 'Full Service Repair Manual')
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English (assumed standard for commercial manuals)
Format
Format:
Digital (PDF implied by typical online sales)
📖 Manual Coverage
Systems Covered
Engine Systems:
Top-end overhaul, bottom-end overhaul, cooling system, lubrication system, fuel system (carburetor, fuel lines), ignition system, exhaust system, engine management/diagnostics.
Transmission Systems:
Automatic transmission (CVT) operation, maintenance, disassembly, assembly, troubleshooting.
Chassis Systems:
Front suspension (forks, steering head), rear suspension (shock absorber, swingarm), brake system (front and rear calipers, discs, master cylinders, lines), wheel and tire servicing, frame inspection and repair.
Electrical Systems:
Wiring diagrams, starter system, charging system (alternator, battery), lighting system (headlight, taillight, indicators), instrumentation, switches, ignition coil, ECU.
Bodywork And Trim:
Panel removal and installation, seat, fairings, storage compartment, bodywork maintenance.
Procedures Included
Maintenance Procedures:
Routine inspections, oil and filter changes, air filter cleaning/replacement, spark plug service, coolant checks, brake fluid replacement, drive belt inspection/replacement, carburetor cleaning and adjustment, valve clearance adjustment.
Repair Procedures:
Engine component replacement (pistons, rings, valves), carburetor rebuild, shock absorber overhaul, brake caliper rebuild, electrical component diagnosis and replacement, body panel repair.
Troubleshooting Guides:
Diagnostic flowcharts for common starting issues, running problems, electrical faults, brake malfunctions.
Rebuild Instructions:
Detailed step-by-step instructions for major component overhauls and restoration.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics including wiring diagrams, troubleshooting trees, and potential fault code interpretation (if applicable to the 2002 model's ECU).
Rebuild Scope:
Complete engine rebuilds, transmission servicing, and full chassis component overhauls.
Specification Detail:
Includes torque specifications, clearances, fluid capacities, electrical resistance values, and other critical technical data.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - enabling easy searching, printing, and digital access.
Print Quality
Print Quality:
High-resolution scans of original documentation, ensuring clarity of text, diagrams, and photographs.
Binding Type
Binding Type:
Not applicable for digital format; printable pages allow for user binding.
Paper Type
Paper Type:
Not applicable for digital format; designed for digital viewing or standard paper printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, single-cylinder
Displacement:
124.9 cc
Bore X Stroke:
52 mm x 58.6 mm (typical for this engine family)
Compression Ratio:
10.8:1 (typical)
Performance
Horsepower:
Approx. 15 PS @ 8,500 rpm (based on regional regulations and tuning)
Torque:
Approx. 11.5 Nm @ 7,000 rpm (estimated)
Fuel System
Carburetor:
Mikuni B24 (likely model or similar 24mm slide carb)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Cooling Method:
Liquid-cooled with radiator and fan.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (CVT is standard for this model)
Features
Drive System:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 1,970 mm
Width:
Approx. 730 mm
Height:
Approx. 1,350 mm (seat height may vary)
Wheelbase:
Approx. 1,370 mm
Weights
Dry Weight:
Approx. 144 kg
Fuel Tank Capacity:
Approx. 9.5 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles/scooters in the same manner as automobiles.
Active Features
Braking System:
Front: Hydraulic disc brake (e.g., 260mm diameter) with twin-piston caliper. Rear: Hydraulic disc brake (e.g., 220mm diameter) with single-piston caliper.
Lighting:
Halogen headlight, LED or incandescent taillight and brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame designed for stability and rider control.
Tires:
Tubeless tires. Front: 120/70-13. Rear: 130/60-13 (typical sizes for this model).
💡 Technology Features
Infotainment
Infotainment Features:
Basic analogue dashboard with speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment system present.
Driver Assistance
Driver Assistance Features:
None (typical for scooters of this era).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for precise interval).
Air Filter Service:
Clean every 5,000 km, replace every 10,000 km (typical for foam or paper filters).
Spark Plug Replacement:
Every 6,000 - 10,000 km (depending on spark plug type).
Valve Clearance Check:
Every 6,000 - 10,000 km.
Drive Belt Inspection:
Inspect every 10,000 km, replace as needed (typically every 20,000 - 30,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (e.g., Motul 5100 10W-40).
Engine Oil Capacity:
Approx. 1.0 - 1.2 Liters (including filter change).
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Gear Oil Type:
SAE 75W-90 or 80W-90 gear oil (for final drive).
Known Issues
Common Problems 2002:
Carburetor gumming from infrequent use, aging fuel lines, potential regulator/rectifier failure, CVT belt wear. Early models might have experienced electrical connector corrosion.
Maintenance Focus Areas:
Regular cleaning and servicing of the carburetor, checking and replacing the drive belt, and maintaining the cooling system are critical for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporting motorcycles and scooters, with a strong racing heritage.
Model Evolution
Leonardo Series Introduction:
The Leonardo line was introduced in the late 1990s, aiming to compete in the growing maxi-scooter market, offering larger displacements and more advanced features than typical city scooters.
2002 Model Updates:
The 2002 model likely features refinements based on earlier iterations, focusing on engine performance, chassis dynamics, and rider comfort.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Specific awards for the 2002 Leonardo 125 are not widely documented. Its success was measured by its market acceptance and popularity among commuters for its blend of style and performance.
Ratings
Reliability Perception:
Generally considered a reliable scooter when properly maintained, in line with other European scooter manufacturers of the period.
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