🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 IE Year: 2002 Engine Type: Fuel Injected (IE) 👋 Introduction Market Position Market Position: Mid-range dual-sport motorcycle, catering to riders seeking versatility for commuting and light off-road use. Competitive Analysis Competitive Analysis: Competed with models like BMW F650GS, Kawasaki KLR650, and Yamaha XT660R, offering a balance of on-road comfort and off-road capability. Key Features Key Features: Fuel-injected 650cc engine, robust chassis, comfortable ergonomics for touring, capable of both pavement and mild trail riding. Versatility: Designed as a versatile all-rounder, suitable for urban commuting, touring, and light adventure riding. 📋 Manual Details Coverage Areas Manual Coverage Areas: Comprehensive service and repair for the 2002 Aprilia Pegaso 650 IE Page Count Page Count: Not Specified Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Service and Setting up, Engine, Fuel Supply System, Cooling System, Electrical System, Chassis, Repair Information, Analytical Index Chassis Systems: Frame, suspension (front forks and rear shock absorber), wheels, brakes (front and rear calipers, discs, master cylinders), steering system, and bodywork. Procedures Included Procedures Included: Detailed repair instructions, service procedures, setting up, troubleshooting, and maintenance Engine Procedures: Engine removal/installation, top-end overhaul (cylinder head, valves, piston), bottom-end overhaul (crankshaft, connecting rod), lubrication system, timing chain inspection and adjustment. Fuel System Procedures: Fuel pump testing, fuel injector cleaning/replacement, throttle body inspection and adjustment, fuel pressure regulation. Cooling System Procedures: Radiator inspection and cleaning, water pump overhaul, thermostat replacement, coolant flush and refill. Electrical System Procedures: Wiring diagrams, starter motor testing, alternator/stator testing, battery maintenance, ignition system troubleshooting, lighting circuit diagnostics, instrument cluster repair. Troubleshooting Guide: Systematic troubleshooting steps for common operational problems, diagnostic fault codes (if applicable for IE model). Technical Depth Technical Depth: Detailed, suitable for DIY repairs and professional workshop use, covering a wide range of maintenance to component-level repair Engine Rebuild Depth: Covers complete engine disassembly, inspection, repair, and reassembly to factory specifications. Diagnostic Capability: Includes diagnostic procedures for the electronic fuel injection system, often requiring basic electrical testing equipment. 📊 Manual Specifications File Format File Format: PDF (Searchable Text) Compatibility: Windows (Win) / Macintosh (Max) Print Quality Print Quality: High Quality Digital Reproduction, suitable for printing Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Make Model: Aprilia (based on Rotax single-cylinder) Engine Displacement: 652cc Engine Configuration: Single-cylinder, four-stroke Engine Cooling: Liquid-cooled Engine Bore X Stroke: 100 mm x 83 mm (approximate) Engine Compression Ratio: 9.2:1 (typical for this era engine) Performance Engine Horsepower: Approx. 48 HP @ 6800 rpm Engine Torque: Approx. 57 Nm @ 5200 rpm Fuel System Fuel System Type: Electronic Fuel Injection (IE) Fuel Delivery: Single throttle body, multi-point injection Fuel Type: Unleaded gasoline Valvetrain Valvetrain Type: SOHC, 4 valves per cylinder Valve Actuation: Camshaft driven via timing chain 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch Type: Wet multi-plate Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2200 mm Width: Approx. 850 mm Height: Approx. 1400 mm Wheelbase: Approx. 1510 mm Ground Clearance: Approx. 180 mm (typical for dual-sport) Weights Dry Weight: Approx. 185 kg Fuel Tank Capacity: 14 Liters (approx.) Gross Vehicle Weight Rating: Refer to manual for specific load capacity 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle, subject to road safety regulations) Active Features Active Features: Disc brakes (front and rear), robust suspension for stability Passive Features Passive Features: Headlight, taillight, turn signals, mirrors 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster with speedometer, tachometer, odometer, trip meter, and indicator lights. Driver Assistance Driver Assistance Features: None specific to electronic driver aids beyond standard lighting and controls. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km or annually (refer to manual for exact specification) Spark Plug Replacement: Refer to manual for specific mileage interval Valve Clearance Adjustment: Typically every 10,000 - 15,000 km (refer to manual) Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil recommended Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (specific Aprilia recommendation should be consulted) Brake Fluid Type: DOT 4 Known Issues Common Issues: Potential for stator failure, voltage regulator issues, occasional fuel injector clogging, and wear on the rear shock absorber linkage. Maintenance Tips: Regular cleaning of the fuel injector, checking electrical connections, and proper chain maintenance are crucial. 📚 Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer with a strong heritage in racing and sport motorcycles, known for innovative engineering. Model Evolution Model Evolution: The Pegaso line has been produced since the early 1990s, evolving from carbureted models to the fuel-injected IE version for improved efficiency and emissions. It represented Aprilia's entry into the dual-sport...