🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2002 Engine Variant Covered: All Models/Engines/Trim/Transmissions 👋 Introduction Market Position Segment: Sportbike, Superbike Competitors 2002: Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR929RR, Ducati 996, Kawasaki ZX-9R. Key Features Engine Architecture: 90-degree V-twin engine, known for strong torque delivery. Chassis Design: Aluminium twin-spar frame, renowned for its rigidity and handling characteristics. Suspension Technology: High-performance adjustable upside-down front forks and a fully adjustable rear monoshock. Aerodynamics: Full fairing designed for aerodynamic efficiency and rider protection. Value Proposition For Owners: Essential for maintaining performance, reliability, and value of a complex Italian sportbike. 📋 Manual Details Coverage Areas Coverage Summary: Service, maintenance, and troubleshooting for Aprilia RST Mille 2002 Page Count Page Count: Estimated 500+ pages (based on typical workshop manuals of this era and scope) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed overhaul, tuning, diagnostics, fuel injection, ignition system, cooling system, lubrication system, exhaust system. Transmission System: Gearbox inspection, repair, clutch operation, lubrication, troubleshooting. Chassis Frame: Frame inspection, straightening (if applicable), subframe maintenance, pivot points. Suspension System: Front fork (USD) disassembly, assembly, oil change, damping adjustments, rear shock absorber servicing, linkage maintenance. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, pad replacement. Electrical System: Wiring diagrams, lighting, battery, starter motor, alternator, ignition coil testing, ECU diagnostics, sensor identification and testing. Fuel System: Fuel tank servicing, fuel pump operation, injector cleaning and testing, fuel pressure regulation. Cooling System: Radiator maintenance, fan operation, thermostat replacement, coolant flushing and refilling. Exhaust System: Muffler and header pipe inspection, gasket replacement. Bodywork Panels: Fairing removal and installation, seat servicing, tank cover access. Wheels Tires: Wheel bearing inspection and replacement, tire pressure checks, mounting and dismounting. Procedures Included Preventative Maintenance: Scheduled maintenance checks, lubrication points, fluid level checks, filter replacement procedures. Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common problems, fault code interpretation (if applicable). Engine Repair: Complete engine teardown and reassembly, piston ring replacement, valve adjustment, crankshaft and connecting rod inspection. Transmission Repair: Gear inspection, shift drum and fork servicing, bearing replacement. Suspension Fork Rebuild: Full front fork overhaul, seal replacement, damping cartridge service. Brake System Overhaul: Caliper piston service, seal replacement, master cylinder rebuild. Electrical Component Testing: Testing of stator, regulator/rectifier, starter solenoid, ignition coils. Wiring Diagram Interpretation: Understanding and using electrical schematics for fault finding. Technical Depth Depth Level: Comprehensive, covering routine maintenance to complete engine and chassis rebuilds. Detail Level: Detailed torque specifications, clearances, timing procedures, diagnostic charts. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text within PDF for keywords. Print Quality Print Quality: High-resolution digital scans suitable for printing specific pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, 4-valve per cylinder V-twin Displacement: 997.6 cc Bore X Stroke: 98 x 66 mm Compression Ratio: 11.3:1 Performance Horsepower: Approximately 130-135 HP (at crank, depending on specific market tune) Torque: Approximately 98-100 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Throttle Body Size: 54 mm Ignition System Ignition Type: Digital electronic ignition with variable ignition timing 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential Clutch Type: Hydraulic actuated, wet multi-plate clutch Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2060 mm Width: Approx. 710 mm (at handlebars) Height: Approx. 1160 mm (at windscreen) Wheelbase: Approx. 1410 mm Weights Dry Weight: Approx. 194 kg Wet Weight: Approx. 215 kg (fully fueled) Fuel Capacity: 23 Liters 🛡️ Safety Features Ratings Safety Standards: Designed to meet European and international motorcycle safety standards of its era. Active Features Braking System Performance: Dual 320mm front discs with 4-piston calipers, Single 220mm rear disc with 2-piston caliper. Suspension Stability: Adjustable suspension provides tunable stability and feedback. Passive Features Fairing Protection: Full fairing offers aerodynamic stability and some protection from elements. 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle technology of this era focused on performance, not infotainment). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typically found on this model year). Instrumentation Instrument Cluster: Analog tachometer and speedometer, digital display for odometer, trip meter, clock, and basic warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 6,000 km or annually, whichever comes first. Valve Clearance Check: Recommended at 12,000 km or 24,000 km intervals (refer to manual for specific timing). Spark Plug Replacement: Typically every 12,000 km. Chain Lubrication Adjustment: Check and lubricate chain every 1,000 km or after riding in wet conditions; adjust tension as needed. Fluid Specifications Engine Oil Type: SAE 10W-40, API SG/SH/SJ, JASO MA (full synthetic recommended) Engine Oil Capacity: Approx. 3.5...