2002 Aprilia RSV Mille Factory Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Variant:
Factory
Year:
2002
👋 Introduction
Market Position
Target Audience:
Aprilia RSV Mille Factory owners, DIY mechanics, professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides complete factory-level repair and service information, equivalent to what professional mechanics use, at a fraction of the cost.
Key Features
Manual Completeness:
Complete factory service manual covering all aspects of repair and maintenance.
📋 Manual Details
Coverage
Coverage Areas:
All repair procedures
Format
File Format:
PDF/ZIP
Language
Language:
ENGLISH
Manual Type
Manual Type:
Factory Service Repair Manual
📖 Manual Coverage
Systems Covered
Systems Covered:
Introduction, General Information, Services and Setting Up, Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting, Analytical Index
Procedures Included
Procedures Included:
Repair, Service, Setting Up, Troubleshooting
Technical Depth
Technical Depth:
Comprehensive factory procedures for dealership-level service and DIY enthusiasts.
📊 Manual Specifications
File Characteristics
Compatibility:
WIN/MAC/LINUX
Access
Delivery Method:
Instant Download
Software Requirements
Unzipper Requirement:
WinRAR or similar unzipping software
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Engine Details
Engine Displacement:
998 cc (998 cubic centimeters)
Engine Configuration:
90-degree V-Twin
Performance
Horsepower Estimate:
Approximately 130-133 HP (97-99 kW) at the crankshaft (exact figure may vary by specific market and tuning).
Fuel System
Fuel Delivery:
Fuel Injection (likely utilizing Mikuni or Magneti Marelli systems for the era)
Lubrication
Oil Type Specification:
Requires specific motorcycle-grade synthetic or semi-synthetic oil (e.g., SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 standards – manual will confirm exact specifications).
Engine Components
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
🔧 Transmission
Gearbox
Transmission Type:
6-speed sequential manual gearbox
Clutch
Clutch Type:
Hydraulically operated wet multi-plate clutch
Drivetrain
Final Drive:
O-ring sealed chain
Lubrication
Transmission Oil Type:
Specific transmission oil (manual will specify viscosity and API rating, typically a dedicated motorcycle gearbox oil).
📐 Dimensions
Exterior
Chassis Type:
Aluminum twin-spar frame
Weights
Dry Weight Estimate:
Approximately 182 kg (401 lbs) - exact figure may vary slightly for the 'Factory' model.
Fuel Tank Capacity:
Approximately 18 liters (4.75 US gallons)
🛡️ Safety Features
Braking System
Front Brakes:
Dual 320 mm discs with radial-mount four-piston calipers (e.g., Brembo).
Rear Brakes:
Single 220 mm disc with two-piston caliper.
Wheels And Tires
Front Tire Size Specification:
120/70 ZR17 (typical specification).
Rear Tire Size Specification:
190/50 ZR17 (typical specification).
Suspension
Front Suspension:
Fully adjustable 43mm inverted telescopic fork (e.g., Ohlins or Showa, specific to Factory model).
Rear Suspension:
Adjustable monoshock with progressive linkage.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, fuel level indicator, and various warning lights.
Driver Assistance
Traction Control:
Not typically equipped on this specific model year and variant. Later models introduced such features.
Lighting
Headlight Type:
Dual Halogen headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for exact intervals, typically every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first.
Spark Plug Replacement:
Refer to manual for exact intervals, generally around 10,000-15,000 km (6,000-9,000 miles).
Chain Lubrication And Adjustment:
Frequent checks and lubrication (every 500-1000 km or after riding in wet conditions), with adjustment as per manual specifications.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water in a 50/50 ratio. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will confirm the precise requirement for optimal performance and compatibility).
Clutch Fluid Type:
Typically mineral oil or DOT 3/4 brake fluid, depending on the hydraulic system specification (manual confirmation essential).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, clutch plates, regulator/rectifier (potential for early models), fuel pump (less common but possible).
Troubleshooting Topics
Diagnostic Areas:
Engine performance, starting issues, electrical faults, fueling problems, chassis handling anomalies.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Model Evolution
Rsv Mille Generation:
The RSV Mille represents Aprilia's flagship sportbike of the early 2000s, designed to compete with established European and Japanese superbike manufacturers. The 'Factory' model typically signifies a higher-spec version with upgraded components.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Reputation:
The Aprilia RSV Mille series is generally recognized for its potent V-twin engine, advanced chassis dynamics, and sharp handling, often praised by motorcycle journalists of the era for its performance and Italian flair.
Aprilia RSV Mille Factory owners, DIY mechanics, professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides complete factory-level repair and service information, equivalent to what professional mechanics use, at a fraction of the cost.
Key Features
Manual Completeness:
Complete factory service manual covering all aspects of repair and maintenance.
📋 Manual Details
Coverage
Coverage Areas:
All repair procedures
Format
File Format:
PDF/ZIP
Language
Language:
ENGLISH
Manual Type
Manual Type:
Factory Service Repair Manual
📖 Manual Coverage
Systems Covered
Systems Covered:
Introduction, General Information, Services and Setting Up, Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting, Analytical Index
Procedures Included
Procedures Included:
Repair, Service, Setting Up, Troubleshooting
Technical Depth
Technical Depth:
Comprehensive factory procedures for dealership-level service and DIY enthusiasts.
📊 Manual Specifications
File Characteristics
Compatibility:
WIN/MAC/LINUX
Access
Delivery Method:
Instant Download
Software Requirements
Unzipper Requirement:
WinRAR or similar unzipping software
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Engine Details
Engine Displacement:
998 cc (998 cubic centimeters)
Engine Configuration:
90-degree V-Twin
Performance
Horsepower Estimate:
Approximately 130-133 HP (97-99 kW) at the crankshaft (exact figure may vary by specific market and tuning).
Fuel System
Fuel Delivery:
Fuel Injection (likely utilizing Mikuni or Magneti Marelli systems for the era)
Lubrication
Oil Type Specification:
Requires specific motorcycle-grade synthetic or semi-synthetic oil (e.g., SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 standards – manual will confirm exact specifications).
Engine Components
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
🔧 Transmission
Gearbox
Transmission Type:
6-speed sequential manual gearbox
Clutch
Clutch Type:
Hydraulically operated wet multi-plate clutch
Drivetrain
Final Drive:
O-ring sealed chain
Lubrication
Transmission Oil Type:
Specific transmission oil (manual will specify viscosity and API rating, typically a dedicated motorcycle gearbox oil).
📐 Dimensions
Exterior
Chassis Type:
Aluminum twin-spar frame
Weights
Dry Weight Estimate:
Approximately 182 kg (401 lbs) - exact figure may vary slightly for the 'Factory' model.
Fuel Tank Capacity:
Approximately 18 liters (4.75 US gallons)
🛡️ Safety Features
Braking System
Front Brakes:
Dual 320 mm discs with radial-mount four-piston calipers (e.g., Brembo).
Rear Brakes:
Single 220 mm disc with two-piston caliper.
Wheels And Tires
Front Tire Size Specification:
120/70 ZR17 (typical specification).
Rear Tire Size Specification:
190/50 ZR17 (typical specification).
Suspension
Front Suspension:
Fully adjustable 43mm inverted telescopic fork (e.g., Ohlins or Showa, specific to Factory model).
Rear Suspension:
Adjustable monoshock with progressive linkage.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, fuel level indicator, and various warning lights.
Driver Assistance
Traction Control:
Not typically equipped on this specific model year and variant. Later models introduced such features.
Lighting
Headlight Type:
Dual Halogen headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for exact intervals, typically every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first.
Spark Plug Replacement:
Refer to manual for exact intervals, generally around 10,000-15,000 km (6,000-9,000 miles).
Chain Lubrication And Adjustment:
Frequent checks and lubrication (every 500-1000 km or after riding in wet conditions), with adjustment as per manual specifications.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water in a 50/50 ratio. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will confirm the precise requirement for optimal performance and compatibility).
Clutch Fluid Type:
Typically mineral oil or DOT 3/4 brake fluid, depending on the hydraulic system specification (manual confirmation essential).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, clutch plates, regulator/rectifier (potential for early models), fuel pump (less common but possible).
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Model Evolution
Rsv Mille Generation:
The RSV Mille represents Aprilia's flagship sportbike of the early 2000s, designed to compete with established European and Japanese superbike manufacturers. The 'Factory' model typically signifies a higher-spec version with upgraded components.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Reputation:
The Aprilia RSV Mille series is generally recognized for its potent V-twin engine, advanced chassis dynamics, and sharp handling, often praised by motorcycle journalists of the era for its performance and Italian flair.
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