ASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 2002 Body Style: Coupe and Volante (Convertible) 👋 Introduction Market Position Positioning: High-performance luxury grand tourer, exclusive and powerful successor to the DB7 lineage. Competitive Analysis Competitors: Ferrari 456 GT, Bentley Continental GT (later models), Porsche 911 Turbo (996 generation), Mercedes-Benz SL600 AMG. Key Features Performance Focus: Emphasis on the V12 engine's power delivery, refined handling, and luxurious GT experience. Manual Value Proposition Usability: Designed for both DIY enthusiasts and professional mechanics, simplifying complex repair procedures. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, maintenance, and repair Specific Models Covered: Aston Martin DB7 V12 Vantage 2002 Page Count Estimated Page Count: Likely 1000+ pages (typical for full service manuals of this era and complexity) Manual Type Type: Full Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: V12 Engine (5.9L, Naturally Aspirated), Ignition System, Fuel System, Cooling System, Lubrication System, Engine Management System (ECU) Transmission: ZF 6-speed Manual Transmission, Touchtronic Automatic Transmission (if applicable to 2002 V12 Vantage), Clutch System, Drive Axles Chassis And Suspension: Front and Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System (Front and Rear Discs, Calipers), ABS (Anti-lock Braking System), Brake Fluid Service Electrical: Complete Electrical Schematics, Lighting System, Instrumentation, Power Distribution, Battery, Alternator, Starter Motor, Body Control Modules (BCM) Body And Interior: Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Air Conditioning (HVAC), Convertible Top Mechanism (for Volante) Diagnostics: Troubleshooting charts, Diagnostic Trouble Codes (DTCs) interpretation, On-Board Diagnostics (OBD-II) Procedures Included Maintenance: Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Bodywork Repairs Troubleshooting: System-specific diagnostic procedures, Common faults and solutions Technical Depth Depth: Expert Level (covering complete disassembly and reassembly, advanced diagnostics, and calibration) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: Digital Download (PDF) Paper Type Paper Medium: Not Applicable (Digital) Requirements Software Requirements: Adobe PDF Reader, WinZip (for decompression if applicable) Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Displacement: 5.9 liters (5935 cc) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 420 bhp (426 PS; 313 kW) @ 6000 rpm Torque: 400 lb-ft (542 Nm) @ 5000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded (95 RON / 91 AKI) Engine Management ECU Type: Likely a Lucas/Visteon or similar advanced ECU for the era 🔧 Transmission Standard Standard Transmission: ZF 6-speed Manual Transmission Optional Optional Transmission: Touchtronic automatic transmission Features Clutch Type: Hydraulically actuated, twin-plate clutch 📐 Dimensions Exterior Length: 4,745 mm (186.8 in) Width: 1,792 mm (70.6 in) Height: 1,282 mm (50.5 in) Wheelbase: 2,585 mm (101.8 in) Weights Curb Weight: Approx. 1,760 kg (3,880 lbs) for Coupe, slightly more for Volante 🛡️ Safety Features Ratings Crash Safety Design: Designed with advanced safety cell and crumple zones for its era, though official crash test ratings from modern bodies may not be directly applicable. Active Features Braking Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Traction Control: Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: Pre-tensioned Seatbelts 💡 Technology Features Infotainment Audio System: Premium audio system, often with CD player and amplifier. Navigation: Optional factory navigation system, typically a CRT-based unit. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Auxiliary Inputs: Limited by era; typically no USB or Bluetooth connectivity without aftermarket modifications. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Major Service Interval: Major services at 20,000 or 30,000 mile intervals, including checks on all major systems. Fluid Specifications Engine Oil Type: Synthetic SAE 5W-30 or 5W-40 (refer to manual for exact Aston Martin approved specifications) Coolant Type: Ethylene Glycol-based coolant with anti-corrosion inhibitors (e.g., Aston Martin's specified coolant) Brake Fluid Type: DOT 4 High-Performance Brake Fluid Transmission Fluid Manual: GL-4 or GL-5 SAE 75W-90 Synthetic Gear Oil (specific Aston Martin part number recommended) Transmission Fluid Automatic: Mercon V or equivalent ATF (refer to manual for specific ZF Touchtronic fluid) Known Issues Engine Reliability: Generally robust V12, but requires diligent maintenance. Potential for ignition coil or sensor issues. Electrical Gremlins: Some owners report minor electrical issues, particularly related to aged wiring or connectors, due to the complex electrical systems of the era. Suspension Wear: Wear on bushings and damper components over time, common in high-performance vehicles. Cooling System: Ensure regular coolant flushes to prevent corrosion and maintain efficiency. 📚 Vehicle History Brand Heritage Legacy: Aston Martin's long history of creating iconic...
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Bodywork Repairs
Troubleshooting:
System-specific diagnostic procedures, Common faults and solutions
Technical Depth
Depth:
Expert Level (covering complete disassembly and reassembly, advanced diagnostics, and calibration)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Medium:
Not Applicable (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if applicable)
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Displacement:
5.9 liters (5935 cc)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
420 bhp (426 PS; 313 kW) @ 6000 rpm
Torque:
400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (95 RON / 91 AKI)
Engine Management
ECU Type:
Likely a Lucas/Visteon or similar advanced ECU for the era
🔧 Transmission
Standard
Standard Transmission:
ZF 6-speed Manual Transmission
Optional
Optional Transmission:
Touchtronic automatic transmission
Features
Clutch Type:
Hydraulically actuated, twin-plate clutch
📐 Dimensions
Exterior
Length:
4,745 mm (186.8 in)
Width:
1,792 mm (70.6 in)
Height:
1,282 mm (50.5 in)
Wheelbase:
2,585 mm (101.8 in)
Weights
Curb Weight:
Approx. 1,760 kg (3,880 lbs) for Coupe, slightly more for Volante
🛡️ Safety Features
Ratings
Crash Safety Design:
Designed with advanced safety cell and crumple zones for its era, though official crash test ratings from modern bodies may not be directly applicable.
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
Pre-tensioned Seatbelts
💡 Technology Features
Infotainment
Audio System:
Premium audio system, often with CD player and amplifier.
Navigation:
Optional factory navigation system, typically a CRT-based unit.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Inputs:
Limited by era; typically no USB or Bluetooth connectivity without aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first.
Major Service Interval:
Major services at 20,000 or 30,000 mile intervals, including checks on all major systems.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (refer to manual for exact Aston Martin approved specifications)
Coolant Type:
Ethylene Glycol-based coolant with anti-corrosion inhibitors (e.g., Aston Martin's specified coolant)
Brake Fluid Type:
DOT 4 High-Performance Brake Fluid
Transmission Fluid Manual:
GL-4 or GL-5 SAE 75W-90 Synthetic Gear Oil (specific Aston Martin part number recommended)
Transmission Fluid Automatic:
Mercon V or equivalent ATF (refer to manual for specific ZF Touchtronic fluid)
Known Issues
Engine Reliability:
Generally robust V12, but requires diligent maintenance. Potential for ignition coil or sensor issues.
Electrical Gremlins:
Some owners report minor electrical issues, particularly related to aged wiring or connectors, due to the complex electrical systems of the era.
Suspension Wear:
Wear on bushings and damper components over time, common in high-performance vehicles.
Cooling System:
Ensure regular coolant flushes to prevent corrosion and maintain efficiency.
📚 Vehicle History
Brand Heritage
Legacy:
Aston Martin's long history of creating iconic luxury sports cars and grand tourers.
Model Evolution
Predecessor:
DB7 (with inline-six engine), which was a significant revival for the brand.
Vantage Introduction:
The V12 Vantage represented a significant performance upgrade, using the more powerful V12 engine derived from the Virage/V8 Vantage.
Production
Production Period:
DB7 V12 Vantage produced from 1999 to 2003.
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by automotive press for its styling, V12 engine performance, and the blend of luxury and sportiness.
Model Significance:
Considered a modern classic, representing a peak of Aston Martin's design and engineering before newer models.
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