The 2002 Sens represents a practical and affordable option in the compact and subcompact car segments. Designed with a focus on functionality and value, this model typically features a simple, reliable inline-4 cylinder engine, commonly around 1.5L or 1.6L, producing approximately 85-100 horsepower and 100-120 lb-ft of torque. It was available with either a 5-speed manual or a 4-speed automatic transmission, offering efficient transportation for everyday use. The Sens was part of a lineup, a South Korean manufacturer later integrated into General Motors, and its design often reflected shared automotive technology, positioning it as a competitor to models like the Hyundai Accent and Kia Rio. This comprehensive Factory Service Repair Manual in English provides detailed guidance for the maintenance, repair, and troubleshooting of the 2002 Sens. It covers all major systems, including the engine mechanical and performance aspects, transmission (manual and automatic), drivetrain, brakes, suspension, steering, and the complete electrical system. Additionally, the manual offers in-depth procedures for routine maintenance tasks, climate control, body and chassis work, and interior systems. With extensive information on diagnostic procedures, troubleshooting flowcharts, and step-by-step repair instructions, this manual is an essential resource for owners and technicians aiming to keep the Sens in optimal working condition. 🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 2002 👋 Introduction Market Position Market Segment: Compact car, subcompact car. Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Chevrolet Aveo (rebadged Daewoo), Ford Fiesta, Volkswagen Golf. Key Features Value Proposition: Affordable transportation with a focus on practicality and basic functionality. Design Philosophy: Simple, functional design, often based on GM platforms or shared technology. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Page Count: Hundreds of Pages (Estimated 500-1000+) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, assembly, disassembly, timing, cooling, lubrication, seals, gaskets, cylinder head, block, pistons, crankshaft, camshafts, valves. Engine Performance: Fuel injection system, ignition system, emissions control, engine diagnostics, tuning, performance enhancements (theoretical). Transmission: Manual and automatic transmission repair, disassembly, assembly, clutch system, torque converter, gear shifting mechanisms, diagnostics. Drivetrain: Front-wheel drive (FWD) components, CV joints, axles, differential. Brakes: Hydraulic system, ABS components, brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures. Suspension: Front and rear suspension systems, shock absorbers, struts, control arms, bushings, steering knuckles, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, lubrication, diagnostics. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems, ignition switch, power distribution. Climate Control: HVAC system, air conditioning, heater core, blower motor, refrigerant, diagnostics. Body And Chassis: Body panels, doors, hood, trunk, interior trim, glass, bumpers, corrosion protection, chassis components. Interior Systems: Seats, dashboard, instrumentation, airbags, seatbelts, interior lighting. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts for various symptoms (e.g., no-start, poor performance, strange noises), common problems and solutions. Repair Procedures: Step-by-step instructions for component replacement and repair, including torque specifications, special tool requirements. Diagnostic Procedures: OBD-II diagnostic codes, sensor testing, component testing using multimeters and oscilloscopes. Assembly Disassembly: Detailed instructions for removing and installing major components and sub-assemblies. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: Likely based on GM 'Family II' engines or similar Daewoo/GM co-developed units. Specific code would require manual consultation. Displacement: Commonly 1.5L or 1.6L inline-4 cylinder. Performance Horsepower: Approximately 85-100 HP (depending on specific engine variant). Torque: Approximately 100-120 lb-ft (depending on specific engine variant). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI). Fuel Type: Unleaded Gasoline. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission. Optional Transmission Type: 4-speed Automatic Transmission. Features Gear Ratios: Specific gear ratios would be detailed in the manual for both manual and automatic transmissions. Transmission Fluid Type: Dexron III/VI for automatic, manual transmission fluid (MTF) for manual. Specific part numbers and capacities in manual. 📐 Dimensions Exterior Body Styles: Typically 4-door Sedan and potentially 5-door Hatchback. Weights Curb Weight: Approximately 2300-2600 lbs (1043-1180 kg) depending on configuration. 🛡️ Safety Features Ratings Crash Test Ratings: Likely to have limited official crash test data from major agencies like NHTSA or IIHS for the 2002 model year. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front and rear seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, likely basic speaker configuration. Driver Assistance Cruise Control: Optional on some models. Connectivity Auxiliary Input: Unlikely to be standard,...
The 2002 Sens represents a practical and affordable option in the compact and subcompact car segments. Designed with a focus on functionality and value, this model typically features a simple, reliable inline-4 cylinder engine, commonly around 1.5L or 1.6L, producing approximately 85-100 horsepower and 100-120 lb-ft of torque. It was available with either a 5-speed manual or a 4-speed automatic transmission, offering efficient transportation for everyday use. The Sens was part of a lineup, a South Korean manufacturer later integrated into General Motors, and its design often reflected shared automotive technology, positioning it as a competitor to models like the Hyundai Accent and Kia Rio.
This comprehensive Factory Service Repair Manual in English provides detailed guidance for the maintenance, repair, and troubleshooting of the 2002 Sens. It covers all major systems, including the engine mechanical and performance aspects, transmission (manual and automatic), drivetrain, brakes, suspension, steering, and the complete electrical system. Additionally, the manual offers in-depth procedures for routine maintenance tasks, climate control, body and chassis work, and interior systems. With extensive information on diagnostic procedures, troubleshooting flowcharts, and step-by-step repair instructions, this manual is an essential resource for owners and technicians aiming to keep the Sens in optimal working condition.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Sens
Year:
2002
👋 Introduction
Market Position
Market Segment:
Compact car, subcompact car.
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Chevrolet Aveo (rebadged Daewoo), Ford Fiesta, Volkswagen Golf.
Key Features
Value Proposition:
Affordable transportation with a focus on practicality and basic functionality.
Design Philosophy:
Simple, functional design, often based on GM platforms or shared technology.
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts for various symptoms (e.g., no-start, poor performance, strange noises), common problems and solutions.
Repair Procedures:
Step-by-step instructions for component replacement and repair, including torque specifications, special tool requirements.
Diagnostic Procedures:
OBD-II diagnostic codes, sensor testing, component testing using multimeters and oscilloscopes.
Assembly Disassembly:
Detailed instructions for removing and installing major components and sub-assemblies.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely based on GM 'Family II' engines or similar Daewoo/GM co-developed units. Specific code would require manual consultation.
Displacement:
Commonly 1.5L or 1.6L inline-4 cylinder.
Performance
Horsepower:
Approximately 85-100 HP (depending on specific engine variant).
Torque:
Approximately 100-120 lb-ft (depending on specific engine variant).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission.
Optional
Transmission Type:
4-speed Automatic Transmission.
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual for both manual and automatic transmissions.
Transmission Fluid Type:
Dexron III/VI for automatic, manual transmission fluid (MTF) for manual. Specific part numbers and capacities in manual.
📐 Dimensions
Exterior
Body Styles:
Typically 4-door Sedan and potentially 5-door Hatchback.
Weights
Curb Weight:
Approximately 2300-2600 lbs (1043-1180 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely to have limited official crash test data from major agencies like NHTSA or IIHS for the 2002 model year.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, likely basic speaker configuration.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Auxiliary Input:
Unlikely to be standard, may be an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Specifics in manual.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (standard vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
Typically SAE 5W-30 or 5W-40 API SN/SM rated synthetic or semi-synthetic oil. Refer to manual for precise specification.
Coolant Type:
Ethylene Glycol based antifreeze, typically a green or orange formulation. Consult manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation.
Known Issues
Common Problems:
Potential issues may include minor electrical gremlins, suspension wear (bushings, ball joints), and occasional transmission hard shifting in automatics. Fuel pump or injector issues can also occur with age.
📚 Vehicle History
Brand Heritage
Brand Origins:
Daewoo Motor Company was a South Korean manufacturer, later acquired by General Motors.
Model Evolution
Predecessors:
Daewoo Lanos.
Production
Production Period:
The Daewoo Sens was produced roughly from the late 1990s through the early 2000s, with the 2002 model representing a later iteration.
Manufacturing Locations:
South Korea, potentially other GM-affiliated plants.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards are typically associated with the Daewoo Sens model.
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