2002 Daihatsu Terios (1st gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2002 Generation: 1st Generation (J100 Series) Codes Chassis Codes: J100G, J102G, J122G Engine Codes: HDA-J102G (1.3L K3-VE DOHC), HDA-J100G (1.3L HD-E SOHC) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Demographic: Small families, individuals seeking a versatile, affordable, and capable small SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini (kei car segment overlap) Key Features Vehicle Highlights: Compact size, good fuel economy for its class, available 4WD, practical interior, affordable ownership costs, reputation for reliability. Manual Value Proposition: Provides in-depth, dealership-level technical guidance for maintaining and repairing the specific 2002 Daihatsu Terios, ensuring accurate and efficient work. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z (Vehicle Specific) Page Count Estimated Page Count: ~1000+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Mechanical Systems: Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Starting System, Charging System Drivetrain Systems: Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Differentials, Clutch System Suspension Steering: Front Suspension (MacPherson Strut), Rear Suspension (Multi-link Beam Axle), Steering System (Power Steering), Wheel Alignment Braking Systems: Front Disc Brakes, Rear Drum Brakes, Parking Brake System, ABS (if equipped) Electrical Systems: 12V Electrical System, Battery, Alternator, Starter Motor, Lighting System, Fuses and Relays, Gauges and Indicators, Wiper/Washer System Body Chassis: Body Panels, Doors, Hood, Tailgate, Interior Trim, Chassis Frame, Bumpers, Seats, Glass HVAC Safety: Heating, Ventilation, Air Conditioning (HVAC) System, Airbags, Seatbelts Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Adjustments/Replacements, Fluid Checks and Top-offs Repair Procedures: Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Bodywork Repair Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Fault Code Interpretation (OBD-II) Technical Data Specs: Torque Specifications, Clearances, Gap Measurements, Wiring Diagrams, Component Locations Technical Depth Depth: Comprehensive; Covers basic maintenance through complete engine and transmission rebuilds. Includes diagnostic procedures and detailed component-level repairs. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - High Resolution, Searchable Text, Printable Pages Print Quality Print Quality Digital: High Resolution Images and Diagrams, Clear Text for Easy Reading and Printing Binding Type Binding Type Print: Spiral Bound or Perfect Bound (for printed versions), allowing for lay-flat viewing Paper Type Paper Type Print: Durable, High-Quality Paper Stock Suitable for Workshop Environments ⚙️ Engine Specifications Primary Engine Engine Displacement 1: 1.3 Liters (1300cc) Engine Type 1: HD-E (SOHC 16-Valve Inline-4 Petrol) Engine Displacement 2: 1.3 Liters (1300cc) - Later models in 1st gen Engine Type 2: K3-VE (DOHC 16-Valve Inline-4 Petrol with VVT-i on some variants) Performance 1 Horsepower Hd E: Approx. 70-75 HP @ 5500 RPM Torque Hd E: Approx. 100-105 Nm @ 3500 RPM Performance 2 Horsepower K3 Ve: Approx. 86-90 HP @ 6000 RPM Torque K3 Ve: Approx. 120-125 Nm @ 3200 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol Engine Features Engine Management: ECU Controlled Engine Management System 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD) Transfer Case: Two-speed transfer case with center differential lock (on 4WD models) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (verify with specific vehicle service bulletin) Automatic Transmission Fluid: Dexron III or equivalent (verify with specific vehicle service bulletin) 📐 Dimensions Exterior Length: Approx. 3,800 - 3,895 mm Width: Approx. 1,530 - 1,560 mm Height: Approx. 1,690 - 1,705 mm Wheelbase: Approx. 2,380 mm Weights Curb Weight: Approx. 1,000 - 1,150 kg Gross Vehicle Weight Rating: Approx. 1,500 - 1,600 kg Towing Capacity: Typically unbraked 500 kg, braked 750-1000 kg (verify local regulations and vehicle specification) 🛡️ Safety Features Ratings Ancap Rating: 3 Stars (for similar models in this era, specific 2002 rating may vary by region) Active Features Anti Lock Brakes: Optional ABS (Anti-lock Braking System) Traction Control: Not commonly available on this generation Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: 3-point seatbelts with pretensioners (front), 3-point seatbelts (rear) 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, potentially with 4 speakers. Aftermarket upgrades common. Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Aux Input: Not typically standard on this model year, often added via aftermarket solutions. 🔧 Maintenance Service Intervals Engine Oil Oil Change Interval: Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions and oil type used) Service Intervals Filters Oil Filter Replacement: Replace with every oil change Air Filter Replacement: Every 15,000 - 30,000 miles or as...
Small families, individuals seeking a versatile, affordable, and capable small SUV for urban and light off-road use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini (kei car segment overlap)
Key Features
Vehicle Highlights:
Compact size, good fuel economy for its class, available 4WD, practical interior, affordable ownership costs, reputation for reliability.
Manual Value Proposition:
Provides in-depth, dealership-level technical guidance for maintaining and repairing the specific 2002 Daihatsu Terios, ensuring accurate and efficient work.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z (Vehicle Specific)
Page Count
Estimated Page Count:
~1000+ pages (typical for comprehensive service manuals of this era)
Torque Specifications, Clearances, Gap Measurements, Wiring Diagrams, Component Locations
Technical Depth
Depth:
Comprehensive; Covers basic maintenance through complete engine and transmission rebuilds. Includes diagnostic procedures and detailed component-level repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - High Resolution, Searchable Text, Printable Pages
Print Quality
Print Quality Digital:
High Resolution Images and Diagrams, Clear Text for Easy Reading and Printing
Binding Type
Binding Type Print:
Spiral Bound or Perfect Bound (for printed versions), allowing for lay-flat viewing
Paper Type
Paper Type Print:
Durable, High-Quality Paper Stock Suitable for Workshop Environments
⚙️ Engine Specifications
Primary Engine
Engine Displacement 1:
1.3 Liters (1300cc)
Engine Type 1:
HD-E (SOHC 16-Valve Inline-4 Petrol)
Engine Displacement 2:
1.3 Liters (1300cc) - Later models in 1st gen
Engine Type 2:
K3-VE (DOHC 16-Valve Inline-4 Petrol with VVT-i on some variants)
Performance 1
Horsepower Hd E:
Approx. 70-75 HP @ 5500 RPM
Torque Hd E:
Approx. 100-105 Nm @ 3500 RPM
Performance 2
Horsepower K3 Ve:
Approx. 86-90 HP @ 6000 RPM
Torque K3 Ve:
Approx. 120-125 Nm @ 3200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol
Engine Features
Engine Management:
ECU Controlled Engine Management System
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD)
Transfer Case:
Two-speed transfer case with center differential lock (on 4WD models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (verify with specific vehicle service bulletin)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with specific vehicle service bulletin)
📐 Dimensions
Exterior
Length:
Approx. 3,800 - 3,895 mm
Width:
Approx. 1,530 - 1,560 mm
Height:
Approx. 1,690 - 1,705 mm
Wheelbase:
Approx. 2,380 mm
Weights
Curb Weight:
Approx. 1,000 - 1,150 kg
Gross Vehicle Weight Rating:
Approx. 1,500 - 1,600 kg
Towing Capacity:
Typically unbraked 500 kg, braked 750-1000 kg (verify local regulations and vehicle specification)
🛡️ Safety Features
Ratings
Ancap Rating:
3 Stars (for similar models in this era, specific 2002 rating may vary by region)
Active Features
Anti Lock Brakes:
Optional ABS (Anti-lock Braking System)
Traction Control:
Not commonly available on this generation
Passive Features
Airbags:
Driver and Passenger Front Airbags
Seatbelts:
3-point seatbelts with pretensioners (front), 3-point seatbelts (rear)
Not typically standard on this model year, often added via aftermarket solutions.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions and oil type used)
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection
Service Intervals Ignition
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type: copper, platinum, iridium)
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 (API SJ or SL, verify with owner's manual)
Engine Oil Capacity:
Approx. 3.4 Liters (with filter change)
Coolant Type:
Ethylene Glycol based antifreeze (Toyota Super Long Life Coolant or equivalent)
Coolant Capacity:
Approx. 5.5 Liters
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints, exhaust system corrosion, minor oil leaks from gaskets.
Electrical Quirks:
Occasional issues with door lock actuators or power window regulators.
Engine Performance:
Some models might experience carbon buildup in the intake manifold with high mileage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specializes in small, fuel-efficient vehicles known for their reliability and value.
Model Evolution
Terios Introduction:
First generation launched in 1997, designed as a compact, affordable, and capable 4x4 utility vehicle.
2002 Model Year:
Represents a mid-cycle update or continuation of the early J100 series, potentially with minor cosmetic and equipment changes.
Production
Production Years 1St Gen:
1997–2006
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally regarded as a reliable and cost-effective small SUV, particularly within its niche.
Ratings
Consumer Reports Style Rating:
While specific ratings for the 2002 model might be scarce, the Terios generally performs adequately in areas like fuel economy and maneuverability, with typical concerns around ride comfort and noise.
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