Basic Information Identification Make: Harley Davidson Model: XLH Sportster 883 Year: 2002 Codes Chassis Code: XLH Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair and maintenance information for the 2002 Harley Davidson XLH Sportster 883. Key Features Completeness: Complete official full factory service repair manual. Cost Effectiveness: Inexpensive alternative to paying for professional service and repairs. Delivery Method: Instant PDF download, eliminating shipping costs and wait times. Detail Level: Detailed substeps, critical information callouts, and visual aids ensure clarity. Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for Harley Davidson XLH Sportster 883 2002 models. Page Count Estimated Pages: Hundreds (exact count not specified, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine disassembly, assembly, diagnostics, and repair. Fuel System: Fuel system components, carburetor, fuel lines, and fuel pump. Cooling System: Note: Sportster models are air-cooled. This likely refers to specific components or potential aftermarket cooling additions if applicable, but primarily covers air-cooling principles. Engine Lubrication: Lubrication system, oil pump, oil filter, and oil passages. Drivetrain: Clutch operation, adjustment, and repair; Drive system; Transmission overhaul and repair; Final drive maintenance. Chassis: Frame inspection and repair; Suspension components (front forks, rear shocks); Steering system. Wheels Tires: Wheel bearing maintenance, tire replacement, and wheel alignment. Brakes: Front and rear brake system service, pad replacement, fluid flush, and component repair. Electrical: Complete electrical system diagnostics, wiring diagrams, battery, ignition, lighting, charging system, and accessories. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspections. Repair: Step-by-step repair procedures for all covered systems, including detailed disassembly and reassembly. Troubleshooting: Diagnostic procedures and solutions for common and uncommon issues across all vehicle systems. Engine Overhaul: Complete engine rebuild instructions. Transmission Rebuild: Detailed steps for transmission disassembly, inspection, repair, and reassembly. Electrical Diagnostics: In-depth troubleshooting for electrical faults using wiring diagrams. Technical Depth Depth: Full factory specifications and procedures, suitable for both DIY enthusiasts and professional mechanics. Covers basic maintenance to complete engine and transmission overhauls. Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Fully printable, allowing users to print entire manual or specific pages. Binding Type Binding: Digital Download (PDF) - no physical binding Paper Type Media: Digital PDF file, can be burned to CD-ROM or saved to hard drive. Content Enhancements Illustrations: Hundreds of photos and illustrations, detailed drawings, and enlarged inset views. Navigation: Numbered table of contents for quick information retrieval. Guidance: Step-by-step instructions, detailed substeps, notes, cautions, and warnings. Engine Specifications Primary Engine Engine Type: Evolution (Evo) V-Twin, Air-Cooled Displacement: 883cc (53.7 cubic inches) Configuration: 90-degree V-Twin Bore X Stroke: 3.00 in. x 3.75 in. (76.2 mm x 95.3 mm) Performance Horsepower: Approximately 50-55 HP (Varies slightly by source and tuning) Torque: Approximately 55-60 ft-lbs (Varies slightly by source and tuning) Fuel System Fuel Delivery: Keihin CV (Constant Velocity) carburetor, typically 34mm. Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Engine Lubrication System Oil Type: Harley-Davidson or equivalent motorcycle-specific 20W50 API SG or higher. Oil Capacity: Approximately 3 quarts (2.8 Liters) including filter. (Manual will specify exact capacity). Oil Filter Part Number Example: Harley-Davidson OEM 63731-36C or equivalent aftermarket (e.g., Hiflofiltro HF170B). Transmission Standard Type: 5-speed constant mesh, manual transmission. Clutch Type: Wet multi-plate, diaphragm spring clutch. Features Gear Ratios: Manual will provide specific gear ratios for each of the 5 speeds. Transmission Fluid: Harley-Davidson Formula+ or equivalent motorcycle primary lubricant/transmission oil. Dimensions Exterior Length: Approximately 88.8 inches (2255 mm) Width: Approximately 33.9 inches (860 mm) Height: Approximately 46.5 inches (1180 mm) Weights Dry Weight: Approximately 505 lbs (229 kg) Gross Vehicle Weight Rating: Refer to manual for specific GVWR. Fuel Capacity: 3.5 US gallons (13.2 Liters) Safety Features Ratings Crash Test Ratings: Motorcycles are not subjected to traditional crash test ratings like automobiles. Active Features Braking System: Dual hydraulic disc brakes (front and rear) with single-piston calipers. Lighting: Halogen headlight, taillight, and turn signals. Passive Features Frame Construction: Steel frame designed for stability and handling. Technology Features Infotainment Features: Basic instrumentation; no advanced infotainment or connectivity features typical of modern vehicles. Driver Assistance Features: No driver assistance features. Focus is on mechanical and electrical systems. Connectivity Features: No Bluetooth, USB, or smartphone integration. Maintenance Service Intervals Initial Service: First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first. Manual will provide detailed schedule. Oil Change Interval: Every 5,000 miles (8,000 km) or annually. Manual will provide exact interval. Spark Plug Replacement: Typically every 10,000-15,000 miles (16,000-24,000 km). Manual will specify. Brake Fluid Flush: Every 2 years or as needed. Manual will specify interval and procedure. Fluid Specifications Engine Oil: 20W50 Motorcycle Oil (API SG or higher). Primary Drive Lubricant: Harley-Davidson...