🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2002 Body Style: Body-on-frame SUV Platform: Hyundai KM platform Vin Code Location: Driver's side dashboard, visible through windshield 👋 Introduction Market Position Segment: Mid-size SUV, often competing in the compact to mid-size crossover and body-on-frame SUV segments depending on specific market positioning. Competitive Analysis Key Competitors 2002: Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Chevrolet TrailBlazer Key Features Body On Frame Construction: Provides robust chassis for off-road capability and towing, distinguishing it from unibody crossovers. Engine Options: Offered with robust V6 and V8 engine options providing good power for its class. Manual Value Proposition Target Audience: Body shops, collision repair centers, mechanics, and DIY enthusiasts focused on vehicle body repair and restoration. 📋 Manual Details Coverage Areas Primary Coverage: Body shop repairs, maintenance, diagnostics, and service procedures Specific Sections Covered: General Information, Body Structure, Replacing Body Panels, Body Dimensions, Waterproofing and Rustproofing, Body Modification Tools, Plastic Parts Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Body Shop Manual / Service Manual Language Language: English Format Digital Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Body Systems: Chassis, frame, body panels, exterior trim, doors, windows, sunroof, glass, interior trim, sound insulation, weather stripping, body sealing Procedures Included Repair Procedures: Panel replacement, dent repair, structural alignment, rust repair, corrosion protection, sealant application, glass replacement, trim installation, component repair and replacement Technical Depth Depth: Detailed, step-by-step instructions with exploded views and diagrams for professional repair and maintenance. Equivalent to dealer-level documentation. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code V6: Kia KV6 (3.5L V6) Performance Horsepower V6: Approximately 192-200 hp (depending on market and specific tune) Torque V6: Approximately 215-220 lb-ft (depending on market and specific tune) Horsepower V8: Approximately 230-240 hp Torque V8: Approximately 250-260 lb-ft Engine Code V8 Engine Code V8: Hyundai Sigma 3.5L V8 (in some markets) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Management ECU Type: Engine Control Unit (ECU) for managing fuel, ignition, and emissions 🔧 Transmission Standard Transmission Type V6: 4-speed automatic Optional Transmission Type V8: 4-speed automatic (often) Features Drive Modes: Available in 2WD (RWD) and 4WD (Part-time or Full-time, depending on trim) Fluid Specifications Automatic Transmission Fluid Type: ATF SP-III (or equivalent approved by Kia) 📐 Dimensions Exterior Length: Approx. 4,675 mm (184.1 in) Width: Approx. 1,830 mm (72.0 in) Height: Approx. 1,730 mm (68.1 in) Wheelbase: Approx. 2,755 mm (108.5 in) Weights Curb Weight: Approx. 1,800 - 2,000 kg (3,968 - 4,409 lbs), varies by configuration Gross Vehicle Weight Rating Gvwr: N/A (Specific values vary by configuration, consult manual) Towing Capacity: Up to 5,000 lbs (2,268 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-star driver, 4-star passenger (for 2002 model year, varies) IIHS Side Impact Rating: Good (for models equipped with side airbags, varies) Active Features ABS: Anti-lock Braking System (ABS) standard on most models Traction Control: Traction Control System (TCS) available on some models Passive Features Airbags: Front airbags standard, optional side-impact airbags Seatbelts: 3-point seatbelts with pre-tensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with CD player and cassette tape deck. Optional premium audio systems available. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Power windows, power door locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first. Consult manual for exact recommendations. Tire Rotation Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) Engine Coolant Flush: Refer to manual for specific mileage or time interval (e.g., every 30,000 - 60,000 miles or 2-4 years) Fluid Specifications Engine Oil Type: API SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for specific viscosity and API rating) Engine Oil Capacity: Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) for 3.5L V6, with filter Coolant Type: Ethylene Glycol based antifreeze, typically a green or pink colored long-life coolant (refer to manual for exact type) Known Issues Common Body Issues: Rust on lower body panels, wheel wells, and rocker panels, especially in corrosive environments. Door hinge wear and alignment issues. Common Mechanical Issues Relevant To Body: Subframe rust, exhaust system rust, potential for body panel fitment issues due to age or previous repairs. 📚 Vehicle History Brand Heritage Kia Motors Founding: Established in 1944, initially as a manufacturer of motorcycle parts and bicycles. Model Evolution First Generation Sorento Launch: Introduced in South Korea in 2002, marking Kia's entry into the mid-size SUV market. Based...
Driver's side dashboard, visible through windshield
👋 Introduction
Market Position
Segment:
Mid-size SUV, often competing in the compact to mid-size crossover and body-on-frame SUV segments depending on specific market positioning.
Competitive Analysis
Key Competitors 2002:
Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Chevrolet TrailBlazer
Key Features
Body On Frame Construction:
Provides robust chassis for off-road capability and towing, distinguishing it from unibody crossovers.
Engine Options:
Offered with robust V6 and V8 engine options providing good power for its class.
Manual Value Proposition
Target Audience:
Body shops, collision repair centers, mechanics, and DIY enthusiasts focused on vehicle body repair and restoration.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body shop repairs, maintenance, diagnostics, and service procedures
Specific Sections Covered:
General Information, Body Structure, Replacing Body Panels, Body Dimensions, Waterproofing and Rustproofing, Body Modification Tools, Plastic Parts
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Body Shop Manual / Service Manual
Language
Language:
English
Format
Digital Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Body Systems:
Chassis, frame, body panels, exterior trim, doors, windows, sunroof, glass, interior trim, sound insulation, weather stripping, body sealing
Procedures Included
Repair Procedures:
Panel replacement, dent repair, structural alignment, rust repair, corrosion protection, sealant application, glass replacement, trim installation, component repair and replacement
Technical Depth
Depth:
Detailed, step-by-step instructions with exploded views and diagrams for professional repair and maintenance. Equivalent to dealer-level documentation.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader & WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code V6:
Kia KV6 (3.5L V6)
Performance
Horsepower V6:
Approximately 192-200 hp (depending on market and specific tune)
Torque V6:
Approximately 215-220 lb-ft (depending on market and specific tune)
Horsepower V8:
Approximately 230-240 hp
Torque V8:
Approximately 250-260 lb-ft
Engine Code V8
Engine Code V8:
Hyundai Sigma 3.5L V8 (in some markets)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Management
ECU Type:
Engine Control Unit (ECU) for managing fuel, ignition, and emissions
🔧 Transmission
Standard
Transmission Type V6:
4-speed automatic
Optional
Transmission Type V8:
4-speed automatic (often)
Features
Drive Modes:
Available in 2WD (RWD) and 4WD (Part-time or Full-time, depending on trim)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF SP-III (or equivalent approved by Kia)
📐 Dimensions
Exterior
Length:
Approx. 4,675 mm (184.1 in)
Width:
Approx. 1,830 mm (72.0 in)
Height:
Approx. 1,730 mm (68.1 in)
Wheelbase:
Approx. 2,755 mm (108.5 in)
Weights
Curb Weight:
Approx. 1,800 - 2,000 kg (3,968 - 4,409 lbs), varies by configuration
Gross Vehicle Weight Rating Gvwr:
N/A (Specific values vary by configuration, consult manual)
Towing Capacity:
Up to 5,000 lbs (2,268 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4-star driver, 4-star passenger (for 2002 model year, varies)
IIHS Side Impact Rating:
Good (for models equipped with side airbags, varies)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models
Traction Control:
Traction Control System (TCS) available on some models
Passive Features
Airbags:
Front airbags standard, optional side-impact airbags
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player and cassette tape deck. Optional premium audio systems available.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first. Consult manual for exact recommendations.
Tire Rotation Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km)
Engine Coolant Flush:
Refer to manual for specific mileage or time interval (e.g., every 30,000 - 60,000 miles or 2-4 years)
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for specific viscosity and API rating)
Engine Oil Capacity:
Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) for 3.5L V6, with filter
Coolant Type:
Ethylene Glycol based antifreeze, typically a green or pink colored long-life coolant (refer to manual for exact type)
Known Issues
Common Body Issues:
Rust on lower body panels, wheel wells, and rocker panels, especially in corrosive environments. Door hinge wear and alignment issues.
Common Mechanical Issues Relevant To Body:
Subframe rust, exhaust system rust, potential for body panel fitment issues due to age or previous repairs.
📚 Vehicle History
Brand Heritage
Kia Motors Founding:
Established in 1944, initially as a manufacturer of motorcycle parts and bicycles.
Model Evolution
First Generation Sorento Launch:
Introduced in South Korea in 2002, marking Kia's entry into the mid-size SUV market. Based on a body-on-frame chassis.
Production
Manufacturing Plant:
Hwaseong, South Korea (Donghee Plant)
Production Years:
2002-2009 (First Generation)
🏆 Awards & Recognition
Recognitions
Segment Awards 2002:
While specific individual awards for the 2002 Sorento are not as widely publicized as later models, it was generally well-received for its value proposition and capability within its class.
Ratings
Consumer Reports Reliability:
Reliability ratings for early Sorento models varied, with some reports of minor electrical and transmission issues. This manual is crucial for addressing body-related maintenance.
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