🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Codes Chassis Code: KMC N Engine Code Gasoline 2.0L: FE DOHC (16-valve) Engine Code Diesel 2.0L: R2 (8-valve) or RF (12-valve) - *less common in North America for 2002* 👋 Introduction Market Position Market Position: Compact SUV, positioned as an affordable and practical option in its segment. Known for its utility and value proposition. Competitive Analysis Competitive Analysis: Competed with vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Nissan Xterra in the early 2000s. The Sportage offered a truck-like body-on-frame construction (on some models) which was less common in the segment at the time, providing a more robust feel. Key Features Key Features: Available 4x4 system, compact yet spacious interior, utility-focused design, relatively simple mechanicals for easier maintenance. 📋 Manual Details Coverage Areas Coverage Areas: North America, Europe, Asia Trim Levels Covered: All trim levels (e.g., Base, LX, SE, EX, Sport) for the 2002 model year. Page Count Page Count: Approx. 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Electrical, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emission Control Systems, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (4WD), Drive Shafts, Differentials, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), ABS, Body Exterior, Body Interior, HVAC System, Electrical Components, SRS (Airbag) System, Wiring Diagrams Electrical System Coverage: Complete wiring diagrams for all major systems, including lighting, ignition, starting, charging, fuel injection, ABS, SRS, power windows/locks, wipers, and HVAC controls. Procedures Included Procedures Included: Scheduled Maintenance, Routine Inspections, Component Removal & Installation, Diagnostic Procedures, Troubleshooting Guides, Repair Procedures, Overhaul Procedures, Torque Specifications, Fluid Capacities & Types, Wiring Harness Repair, Body Panel Alignment, A/C System Servicing Engine Overhaul Procedures: Detailed steps for cylinder head removal/installation, piston/ring replacement, crankshaft and connecting rod bearing service, valve timing adjustments. Transmission Repair Procedures Manual: Clutch assembly removal/installation, transmission gear inspection, bearing replacement, seal replacement. Transmission Repair Procedures Automatic: Transmission removal/installation, torque converter replacement, valve body diagnosis and repair, internal component inspection and replacement. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, control arm bushings, shock absorbers/struts, steering gearbox (rack and pinion for later models) service. Brake System Service: Front and rear brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder service, brake line inspection and replacement, ABS component testing and replacement. Body Panel Replacement: Guidance on removing and installing fenders, doors, hoods, liftgates, and bumpers, including alignment. HVAC System Service: Refrigerant charging, component replacement (compressor, condenser, evaporator, blower motor), and leak detection. Technical Depth Technical Depth: Comprehensive: From basic maintenance and fluid changes to in-depth engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics. Diagnostic Troubleshooting Charts: Includes flowcharts and symptom-based troubleshooting guides for common drivability, starting, and electrical issues. Calibration Procedures: Includes procedures for recalibrating sensors and modules after replacement. 📊 Manual Specifications File Format File Format: High-resolution PDF, searchable text, hyperlinked sections for easy navigation. Searchability: Fully text-searchable, allowing users to quickly find specific topics, part numbers, or procedures. Print Quality Print Quality: High-quality scans suitable for printing specific pages or the entire manual. Print Options: Printable page by page or as a complete document, optimized for clear reproduction of diagrams and schematics. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L DOHC Inline-4 (FE DOHC) Performance Horsepower: Approx. 129-130 hp @ 5600 rpm Torque: Approx. 134-136 lb-ft @ 3200 rpm Fuel System Fuel System: Multi-point Fuel Injection (MPI) Engine Code Engine Code: FE DOHC Bore X Stroke Bore X Stroke: 82.0 mm x 93.5 mm Compression Ratio Compression Ratio: 9.2:1 Fuel Type Fuel Type: Unleaded Gasoline Oil Capacity Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change (API SG or higher, SAE 5W-30 recommended) Coolant Capacity Coolant Capacity: Approx. 6.0 US quarts (5.7 Liters) (50/50 mix of ethylene glycol antifreeze and distilled water) Engine Type Engine Type: Inline 4-Cylinder, DOHC (Double Overhead Camshaft), 16 Valves Engine Block Material Engine Block Material: Aluminum Alloy Cylinder Head Material Cylinder Head Material: Aluminum Alloy Optional Engine Optional Engine 2.0L Diesel: 2.0L SOHC 8-Valve Turbo Diesel (R2/RF) - *Primarily for non-North American markets, less common for 2002 in North America.* 🔧 Transmission Standard Transmission Standard: 5-Speed Manual Transmission Optional Transmission Optional: 4-Speed Automatic Transmission Features Transfer Case 4Wd: Electronic Control 4WD System with 2WD/4WD High/4WD Low modes (on 4WD models) Fluid Specifications Manual Fluid Specifications Manual: API GL-4, SAE 75W-90 Gear Oil (capacity varies, refer to manual) Fluid Specifications Automatic Fluid Specifications Automatic: Kia Genuine ATF SP-III or equivalent (capacity approx. 7.4 US quarts / 7.0 Liters) 📐 Dimensions Exterior Length: Approx. 166.1 inches (4219 mm) Width: Approx. 69.3 inches (1760 mm) Height: Approx. 67.7...
R2 (8-valve) or RF (12-valve) - *less common in North America for 2002*
👋 Introduction
Market Position
Market Position:
Compact SUV, positioned as an affordable and practical option in its segment. Known for its utility and value proposition.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Nissan Xterra in the early 2000s. The Sportage offered a truck-like body-on-frame construction (on some models) which was less common in the segment at the time, providing a more robust feel.
Key Features
Key Features:
Available 4x4 system, compact yet spacious interior, utility-focused design, relatively simple mechanicals for easier maintenance.
📋 Manual Details
Coverage Areas
Coverage Areas:
North America, Europe, Asia
Trim Levels Covered:
All trim levels (e.g., Base, LX, SE, EX, Sport) for the 2002 model year.
Complete wiring diagrams for all major systems, including lighting, ignition, starting, charging, fuel injection, ABS, SRS, power windows/locks, wipers, and HVAC controls.
Detailed steps for cylinder head removal/installation, piston/ring replacement, crankshaft and connecting rod bearing service, valve timing adjustments.
Transmission Repair Procedures Manual:
Clutch assembly removal/installation, transmission gear inspection, bearing replacement, seal replacement.
Transmission Repair Procedures Automatic:
Transmission removal/installation, torque converter replacement, valve body diagnosis and repair, internal component inspection and replacement.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, control arm bushings, shock absorbers/struts, steering gearbox (rack and pinion for later models) service.
Brake System Service:
Front and rear brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder service, brake line inspection and replacement, ABS component testing and replacement.
Body Panel Replacement:
Guidance on removing and installing fenders, doors, hoods, liftgates, and bumpers, including alignment.
Comprehensive: From basic maintenance and fluid changes to in-depth engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics.
Diagnostic Troubleshooting Charts:
Includes flowcharts and symptom-based troubleshooting guides for common drivability, starting, and electrical issues.
Calibration Procedures:
Includes procedures for recalibrating sensors and modules after replacement.
📊 Manual Specifications
File Format
File Format:
High-resolution PDF, searchable text, hyperlinked sections for easy navigation.
Searchability:
Fully text-searchable, allowing users to quickly find specific topics, part numbers, or procedures.
Print Quality
Print Quality:
High-quality scans suitable for printing specific pages or the entire manual.
Print Options:
Printable page by page or as a complete document, optimized for clear reproduction of diagrams and schematics.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L DOHC Inline-4 (FE DOHC)
Performance
Horsepower:
Approx. 129-130 hp @ 5600 rpm
Torque:
Approx. 134-136 lb-ft @ 3200 rpm
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Code
Engine Code:
FE DOHC
Bore X Stroke
Bore X Stroke:
82.0 mm x 93.5 mm
Compression Ratio
Compression Ratio:
9.2:1
Fuel Type
Fuel Type:
Unleaded Gasoline
Oil Capacity
Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change (API SG or higher, SAE 5W-30 recommended)
Coolant Capacity
Coolant Capacity:
Approx. 6.0 US quarts (5.7 Liters) (50/50 mix of ethylene glycol antifreeze and distilled water)
2.0L SOHC 8-Valve Turbo Diesel (R2/RF) - *Primarily for non-North American markets, less common for 2002 in North America.*
🔧 Transmission
Standard
Transmission Standard:
5-Speed Manual Transmission
Optional
Transmission Optional:
4-Speed Automatic Transmission
Features
Transfer Case 4Wd:
Electronic Control 4WD System with 2WD/4WD High/4WD Low modes (on 4WD models)
Fluid Specifications Manual
Fluid Specifications Manual:
API GL-4, SAE 75W-90 Gear Oil (capacity varies, refer to manual)
Fluid Specifications Automatic
Fluid Specifications Automatic:
Kia Genuine ATF SP-III or equivalent (capacity approx. 7.4 US quarts / 7.0 Liters)
📐 Dimensions
Exterior
Length:
Approx. 166.1 inches (4219 mm)
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 67.7 inches (1720 mm)
Wheelbase:
Approx. 100.8 inches (2560 mm)
Ground Clearance:
Approx. 7.9 inches (200 mm)
Approach Angle:
Approx. 33 degrees
Departure Angle:
Approx. 34 degrees
Breakover Angle:
Approx. 23 degrees
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1406 - 1588 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4500-4700 lbs (2041-2132 kg)
Towing Capacity:
Approx. 1500 lbs (680 kg) when properly equipped
Cargo
Cargo Volume Behind Rear Seat:
Approx. 20.1 cubic feet (570 liters)
Cargo Volume With Rear Seat Folded:
Approx. 58.3 cubic feet (1650 liters)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
4 Stars (for models equipped with airbags)
NHTSA Front Passenger Impact:
4 Stars (for models equipped with airbags)
Active Features
Active Features:
Optional ABS (Anti-lock Braking System)
Passive Features
Passive Features:
Dual front airbags, front seatbelt pretensioners, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM stereo with CD player (optional cassette player), manual climate control, power windows/locks (on higher trims).
Driver Assistance
Driver Assistance Features:
Limited by modern standards; focus on basic mechanical and safety systems. Optional ABS.
Connectivity
Connectivity Features:
Typically only basic 12V accessory power outlets. No integrated Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions: 3,750 miles (6,000 km) or 3 months.
Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for platinum-tipped spark plugs. Standard plugs: 30,000 miles (48,000 km).
Transmission Fluid Change Interval Auto:
Every 30,000 miles (48,000 km) or 24 months for severe service; 60,000 miles (96,000 km) or 48 months for normal service. Inspect annually.
Timing Belt Replacement Interval:
Every 60,000 miles (96,000 km) for the 2.0L FE DOHC engine. This is CRITICAL to prevent catastrophic engine damage.
Transfer Case Fluid Change Interval:
Every 30,000 miles (48,000 km) or 24 months (for 4WD models).
Differential Fluid Change Interval:
Every 30,000 miles (48,000 km) or 24 months (front and rear diffs).
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF SP-III or equivalent (refer to manual for exact type)
Coolant Type:
Ethylene glycol-based antifreeze, compatible with Kia's specified type (typically green or orange coolant).
Known Issues
Known Issues:
Timing belt failure (if not replaced per schedule, leading to catastrophic engine damage), rear main seal leaks, starter motor issues, occasional electrical gremlins, rust on body panels (especially in certain climates), front suspension component wear (ball joints, bushings).
Exhaust Manifold Cracks:
Some models may be prone to exhaust manifold cracking due to heat cycles.
Oxygen Sensor Failure:
Oxygen sensors can fail over time, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its rapid growth and increasing global presence.
Model Evolution
Model Evolution:
The first-generation Sportage (produced from 1993 to 2004, with the 2002 model year part of this generation) was a compact SUV that offered a blend of utility and car-like driving characteristics. It was available in both 2WD and 4WD configurations and featured a body-on-frame construction for a portion of its production run. The 2002 model year represents a mature iteration of this initial design.
Production
Production Years Generation 1:
1993-2004
Manufacturing Locations:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
Recognitions:
While not a recipient of major 'car of the year' awards, the Sportage was recognized for its value and utility within its market segment during its production years.
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