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APRILIA PEGASO 650 STRADA TRAIL Workshop Manual 2002 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Model Variant: Strada (Street-oriented) / Trail (Off-road oriented) Year: 2002 onwards Codes Engine Code Family: Rotax 654 (e.g., 654N) Chassis Code: RP13 👋 Introduction Market Position Segment: Mid-size dual-sport/adventure motorcycle Target Audience: Riders seeking versatility for both urban commuting and light off-road exploration Competitive Analysis Key Competitors: BMW F650GS, Kawasaki KLR650, Suzuki V-Strom DL650 (though often compared to single-cylinder counterparts) Key Features Versatility: Distinct Strada (road-biased) and Trail (off-road biased) variants cater to different rider preferences Engine Platform: Proven Rotax single-cylinder engine known for its torque and reliability Design: Aggressive styling, comfortable ergonomics for longer rides Value Proposition: Offers a blend of performance, versatility, and European design flair at a competitive price point 📋 Manual Details Coverage Areas Global Coverage: Yes, covers all models and repairs A-Z Repair Scope: Mechanical and Electrical Page Count Estimated Pages: Likely extensive, hundreds of pages (specific count not provided, but implied by A-Z coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by typical workshop manual language and product description) Format Format: Digital (Printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, valve train, piston/rings, crankshaft, camshafts, cooling system, lubrication system Engine Electrical: Ignition system, starting system, charging system, fuel injection system (EFI), sensors, ECU diagnostics Transmission: Clutch operation, gear shifting mechanism, gearbox internal components, maintenance and repair Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, filters Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable), lambda sensors Brakes: Hydraulic system, brake fluid, master cylinder, brake calipers, brake pads, brake discs, ABS system (if equipped) Suspension: Front forks (USD telescopic for Strada, USD long-travel for Trail), rear shock absorber, linkages, swingarm, adjustments Wheels Tires: Wheel bearings, tire pressure recommendations, wheel removal/installation, spoke tension (Trail models) Steering: Handlebar, steering head bearings, steering lock, troubleshooting Electrical System: Wiring diagrams, battery, charging system, lighting, horn, instruments, fuses, relays Bodywork Chassis: Frame, fairings, body panels, seat, luggage systems, fasteners Diagnostic Troubleshooting: Fault codes, symptom-based troubleshooting guides Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake fluid flush, spark plug replacement, air filter cleaning/replacement Major Repairs: Engine rebuild, transmission overhaul, fork seal replacement, shock absorber replacement, electrical component repair Component Removal Installation: Step-by-step guides for all major components Troubleshooting Diagnostics: Systematic identification and resolution of common and uncommon problems Specifications Settings: Torque values, clearances, fluid levels, pressure settings Technical Depth Depth: Comprehensive from basic checks to full engine and gearbox rebuilds Detail Level: Detailed procedures with explanatory text and accompanying diagrams/pictures Diagnostics Focus: Emphasis on electrical diagnostics and EFI system troubleshooting 📊 Manual Specifications File Format File Type: PDF (Printable) Print Quality Image Quality: High-quality images and diagrams (as described) Text Searchability: Likely searchable text within the PDF for efficient information retrieval Binding Type Binding: N/A (Digital format - buyer prints as needed) Paper Type Paper Recommendation: Recommend durable paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: Approximately 10.0:1 Performance Horsepower Peak: ~47 hp (35 kW) at 7000 rpm (approximate, may vary slightly) Torque Peak: ~57 Nm (42 lb-ft) at 5200 rpm (approximate, may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic or similar Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Type: Synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific API/JASO ratings) Oil Capacity: ~2.3 liters (with filter change) Cooling System Coolant Type: Ethylene glycol based coolant (e.g., Motul Motocool Expert or equivalent) Coolant Capacity: ~1.2 liters 🔧 Transmission Standard Type: Constant mesh, 5-speed manual Clutch Type: Wet, multi-plate, cable-actuated Optional Optional Transmission: N/A (Only manual offered) Features Final Drive: O-ring sealed chain Transmission Oil Type: API GL-4 SAE 75W/90 synthetic gear oil (check manual for specific) Transmission Oil Capacity: ~1.1 liters (check manual for exact) 📐 Dimensions Exterior Length: Approx. 2170 mm (Strada) / 2220 mm (Trail) Width: Approx. 860 mm (Strada) / 880 mm (Trail) Height: Approx. 1370 mm (Strada) / 1400 mm (Trail) Seat Height: Approx. 870 mm (Strada) / 890 mm (Trail) - adjustable on some models Ground Clearance: Approx. 170 mm (Strada) / 220 mm (Trail) Cargo Luggage Capacity: Provisions for Aprilia-branded panniers and top box (optional) Weights Dry Weight: ~170 kg (Strada) / ~177 kg (Trail) Gross Vehicle Weight Rating: Approx. 350 kg Wheels Tires Front Wheel Size: 19-inch (Strada) / 21-inch (Trail) Rear Wheel Size: 17-inch (Strada) / 17-inch (Trail) Front Tire Size: e.g., 110/80-19 (Trail) / 110/70-17 (Strada) Rear Tire Size: e.g., 130/80-17 (Trail/Strada) Wheel Bolt Pattern: N/A (Spoked wheels common) Fuel Capacity Fuel Tank Capacity: ~16.5 liters 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycle safety is assessed differently; focus on component integrity...
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APRILIA PEGASO 650 STRADA TRAIL Workshop Manual 2002 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada / Trail
Model Variant:
Strada (Street-oriented) / Trail (Off-road oriented)
Year:
2002 onwards
Codes
Engine Code Family:
Rotax 654 (e.g., 654N)
Chassis Code:
RP13
👋 Introduction
Market Position
Segment:
Mid-size dual-sport/adventure motorcycle
Target Audience:
Riders seeking versatility for both urban commuting and light off-road exploration
Competitive Analysis
Key Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki V-Strom DL650 (though often compared to single-cylinder counterparts)
Key Features
Versatility:
Distinct Strada (road-biased) and Trail (off-road biased) variants cater to different rider preferences
Engine Platform:
Proven Rotax single-cylinder engine known for its torque and reliability
Design:
Aggressive styling, comfortable ergonomics for longer rides
Value Proposition:
Offers a blend of performance, versatility, and European design flair at a competitive price point
📋 Manual Details
Coverage Areas
Global Coverage:
Yes, covers all models and repairs A-Z
Repair Scope:
Mechanical and Electrical
Page Count
Estimated Pages:
Likely extensive, hundreds of pages (specific count not provided, but implied by A-Z coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (implied by typical workshop manual language and product description)
Format
Format:
Digital (Printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, valve train, piston/rings, crankshaft, camshafts, cooling system, lubrication system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (EFI), sensors, ECU diagnostics
Transmission:
Clutch operation, gear shifting mechanism, gearbox internal components, maintenance and repair
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, filters
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), lambda sensors
Brakes:
Hydraulic system, brake fluid, master cylinder, brake calipers, brake pads, brake discs, ABS system (if equipped)
Suspension:
Front forks (USD telescopic for Strada, USD long-travel for Trail), rear shock absorber, linkages, swingarm, adjustments
Wheels Tires:
Wheel bearings, tire pressure recommendations, wheel removal/installation, spoke tension (Trail models)
Steering:
Handlebar, steering head bearings, steering lock, troubleshooting
Electrical System:
Wiring diagrams, battery, charging system, lighting, horn, instruments, fuses, relays
Bodywork Chassis:
Frame, fairings, body panels, seat, luggage systems, fasteners
Diagnostic Troubleshooting:
Fault codes, symptom-based troubleshooting guides
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid flush, spark plug replacement, air filter cleaning/replacement
Major Repairs:
Engine rebuild, transmission overhaul, fork seal replacement, shock absorber replacement, electrical component repair
Component Removal Installation:
Step-by-step guides for all major components
Troubleshooting Diagnostics:
Systematic identification and resolution of common and uncommon problems
Specifications Settings:
Torque values, clearances, fluid levels, pressure settings
Technical Depth
Depth:
Comprehensive from basic checks to full engine and gearbox rebuilds
Detail Level:
Detailed procedures with explanatory text and accompanying diagrams/pictures
Diagnostics Focus:
Emphasis on electrical diagnostics and EFI system troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF (Printable)
Print Quality
Image Quality:
High-quality images and diagrams (as described)
Text Searchability:
Likely searchable text within the PDF for efficient information retrieval
Binding Type
Binding:
N/A (Digital format - buyer prints as needed)
Paper Type
Paper Recommendation:
Recommend durable paper for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
Approximately 10.0:1
Performance
Horsepower Peak:
~47 hp (35 kW) at 7000 rpm (approximate, may vary slightly)
Torque Peak:
~57 Nm (42 lb-ft) at 5200 rpm (approximate, may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic or similar
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Type:
Synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific API/JASO ratings)
Oil Capacity:
~2.3 liters (with filter change)
Cooling System
Coolant Type:
Ethylene glycol based coolant (e.g., Motul Motocool Expert or equivalent)
Coolant Capacity:
~1.2 liters
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed manual
Clutch Type:
Wet, multi-plate, cable-actuated
Optional
Optional Transmission:
N/A (Only manual offered)
Features
Final Drive:
O-ring sealed chain
Transmission Oil Type:
API GL-4 SAE 75W/90 synthetic gear oil (check manual for specific)
Transmission Oil Capacity:
~1.1 liters (check manual for exact)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (Strada) / 2220 mm (Trail)
Width:
Approx. 860 mm (Strada) / 880 mm (Trail)
Height:
Approx. 1370 mm (Strada) / 1400 mm (Trail)
Seat Height:
Approx. 870 mm (Strada) / 890 mm (Trail) - adjustable on some models
Ground Clearance:
Approx. 170 mm (Strada) / 220 mm (Trail)
Cargo
Luggage Capacity:
Provisions for Aprilia-branded panniers and top box (optional)
Weights
Dry Weight:
~170 kg (Strada) / ~177 kg (Trail)
Gross Vehicle Weight Rating:
Approx. 350 kg
Wheels Tires
Front Wheel Size:
19-inch (Strada) / 21-inch (Trail)
Rear Wheel Size:
17-inch (Strada) / 17-inch (Trail)
Front Tire Size:
e.g., 110/80-19 (Trail) / 110/70-17 (Strada)
Rear Tire Size:
e.g., 130/80-17 (Trail/Strada)
Wheel Bolt Pattern:
N/A (Spoked wheels common)
Fuel Capacity
Fuel Tank Capacity:
~16.5 liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycle safety is assessed differently; focus on component integrity and rider aids.
Active Features
ABS:
Optional ABS available on some models/years
Braking System:
Dual front discs, single rear disc. Brembo or Grimeca components commonly used.
Passive Features
Lighting:
Halogen headlight, LED tail light (on later models), turn signals
Frame Construction:
Steel tubular double cradle frame
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, warning lights
Driver Assistance
ABS Availability:
Optional, typically on later models or specific trims
Connectivity
Charging Port:
Optional accessory socket for charging devices (check for factory fitment)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or annually (refer to manual for exact)
Oil Filter Change:
With every oil change
Air Filter Cleaning:
Every 12,000 km, replacement every 24,000 km or as needed
Spark Plug Replacement:
Every 12,000 km (e.g., NGK CR9EB or equivalent)
Chain Adjustment:
Every 6,000 km or as needed (15-25 mm slack)
Valve Clearance Check:
Every 12,000 km
Brake Fluid Flush:
Every 24,000 km or every two years
Coolant Flush:
Every 24,000 km or every two years
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 or 15W-50, API SG or higher, JASO MA
Brake Fluid Specification:
DOT 4
Coolant Specification:
50/50 mix of ethylene glycol and distilled water
Known Issues
Common Complaints:
Stalling at low RPM (often EFI mapping related), premature fork seal wear, occasional electrical connector corrosion, clutch slave cylinder leaks
Maintenance Tips:
Regular chain maintenance and proper cleaning are crucial. Keep EFI connectors clean and dry. Monitor coolant levels closely.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and racing pedigree.
Model Evolution
First Generation:
The Pegaso line originated in the early 1990s, evolving significantly over its production run.
2002 Update:
The 2002 onwards models feature the fuel-injected Rotax engine, a significant upgrade from earlier carbureted versions. Introduction of distinct Strada and Trail versions.
Production
Manufacturing Location:
Italy
Production Period:
The Pegaso 650 was produced for many years, with the Rotax 654 engine platform in use from the early 2000s onwards.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model are not widely publicized, the Aprilia brand has a strong heritage in motorsport, contributing to its perceived quality and performance.
Ratings
Owner Satisfaction:
Generally positive, appreciated for its unique Italian character and versatility.
Certifications
Emissions Compliance:
Euro 2/3 compliant for models produced during relevant periods.
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