🏷️ Basic Information Identification Make: Polaris Model: Magnum 325 2x4 Year: 2002 Vehicle Type: ATV (All-Terrain Vehicle) Engine Type: Gasoline Drive Type: 2WD (Two-Wheel Drive) 👋 Introduction Market Position Positioning: The Polaris Magnum 325 was positioned as a mid-size, versatile ATV for recreational riding and utility tasks, known for its capable engine and 2x4 drivetrain. Competitive Analysis Competitors: Competed with similar offerings from brands like Honda (e.g., FourTrax 300/350), Yamaha (e.g., Big Bear 350), Suzuki (e.g., King Quad 300), and Kawasaki (e.g., Bayou 300). Key Features Features: Reliable engine, comfortable riding position, capable suspension for its class, user-friendly operation, solid build quality typical of Polaris at the time. Manual Value Proposition Value: Essential for owners who perform their own maintenance or repairs, ensuring they source the correct OEM replacement parts, saving time and money by avoiding incorrect orders. 📋 Manual Details Coverage Areas Primary Focus: Parts Identification and Ordering Included Sections: Engine Assemblies, Chassis Components, Drivetrain, Electrical System, Bodywork, Accessories Page Count Estimated Page Count: Likely 100-300 pages (typical for a comprehensive parts manual of this era) Manual Type Type: Parts Manual / Parts Catalog Language Language: English Format Format: PDF Download Delivery Method Method: Digital Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Components: Crankshaft, piston, connecting rod (conrod), valves, camshaft (cam), carburetor (carb/carburettor), fuel pump, spark plug, ignition system (magneto, coil, stator), starter motor, engine oil, coolant Drivetrain Components: Transmission, primary reduction gear, drive train components, clutch, gearshift, driveshaft, differential (if applicable), rear axle Chassis And Suspension: Frame, front forks, triple trees, steering components, rear suspension (swinger, strut/shock absorber), swingarm, wheels, tires, brakes (rotors, pads, hydraulic system), handlebars Electrical System: Battery, charging system (rectifier, regulator), lights (headlights, taillights), switches, wiring harness Bodywork And Plastics: Fenders, seat, panels, plastic components, fuel tank, muffler Procedures Included Identification: Exploded views illustrating component location and relationship, part number identification for accurate ordering Schematics: Engine assembly schematics, wiring diagrams (potentially included for context), system diagrams Part Ordering: Facilitates correct part ordering by providing OEM part numbers Diy Support: Extremely helpful for DIY (Do It Yourself) repairs and maintenance by visualizing components Technical Depth Depth: Detailed component-level identification and part number referencing. Does not provide repair procedures but is essential for obtaining the correct parts for repair. 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Print Quality Quality: Digital - depends on original scan/creation, but typically optimized for screen viewing and printing Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single Cylinder Displacement: 325cc Cooling System: Liquid-Cooled Bore X Stroke: Specific details would be in a full service manual, but typical for this displacement range. Performance Horsepower: Estimated 20-25 HP (typical for this engine size and era). Torque: Estimated 20-25 lb-ft (typical). Fuel System Fuel Delivery: Carburetor (specific model like Mikuni or Keihin would be detailed in a service manual). Fuel Type: Unleaded Gasoline Lubrication Oil Type: Typically SAE 10W-40 or 20W-50 ATV-specific or motorcycle oil with JASO MA rating. Exact specification in manual. Oil Capacity: Approximately 2-3 quarts (exact in manual). 🔧 Transmission Standard Type: Automatic with High/Low Range and Reverse (PVT - Polaris Variable Transmission) Drive System: Shaft Drive (2WD) Features Clutch Type: CVT (Continuously Variable Transmission) with Automatic Clutch 📐 Dimensions Exterior Length: Approx. 76 inches (193 cm) Width: Approx. 42 inches (106.7 cm) Height: Approx. 45 inches (114.3 cm) Weights Dry Weight: Approx. 535 lbs (243 kg) Ground Clearance: Approx. 5.5 inches (14 cm) Tires Front Tire Size: AT 24x8-12 (Typical for this model) Rear Tire Size: AT 24x11-10 (Typical for this model) Wheel Bolt Pattern: Typically 4/110 or 4/156 for Polaris ATVs of this era (exact for Magnum 325 needs verification). 🛡️ Safety Features Ratings Atv Safety: All ATVs carry inherent risks. Proper training, protective gear (helmet, gloves, boots, eye protection), and adherence to safe riding practices are essential. This manual does not cover safety guidelines but is crucial for correct parts to maintain safety features. Active Features Braking System: Hydraulic Disc Brakes (front and rear) Passive Features Lighting: Dual Halogen Headlights, Taillight/Brake Light 💡 Technology Features Infotainment Features: Basic analog gauges (speedometer, odometer, fuel gauge) and indicator lights. No advanced infotainment systems. Driver Assistance Features: No electronic driver assistance systems. Focus is on mechanical reliability and operator control. Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Typically every 100 hours or annually, whichever comes first (refer to full service manual for exact intervals). Air Filter Cleaning: Regular inspection and cleaning, especially in dusty conditions (refer to full service manual). Spark Plug Replacement: Typically every 1-2 years or as specified in the service manual. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 or 20W-50 ATV/Motorcycle Oil (JASO MA approved recommended). Coolant Type:...