Subaru Forester 2002 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2002 Chassis Code: SF Series (Second Generation - Phase 1) 👋 Introduction Market Position Market Position: Positioned as the definitive, high-quality, complete resource for DIY mechanics and Subaru Forester 2002 owners seeking professional-level repair and maintenance information. Emphasizes value over cheaper, incomplete alternatives. Key Features Key Features: Complete and intact, official service information, cross-platform PDF, printable, abundant diagrams and illustrations, instant delivery, customer satisfaction guarantee. 📋 Manual Details Coverage Coverage Areas: ALL models (implying all engine and trim variants for 2002) Page Count Page Count: Not specified, but described as 'COMPLETE, Absolutely No Missing Pages' Type Manual Type: Workshop Repair & Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Systems Covered: Engine Servicing (Disassembly, Reassembly, Removal), Fuel and Lubrication Systems, Carburetor Rebuild & Adjustments (if applicable to specific engines), Electrical System (Ignition, Charging, Starter, Battery, Switches), Chassis (Wheels, Brakes, Steering, Suspension, Axles), Chassis Assembly, Wiring Diagrams, Wire/Cable/Hose Routing, Gearbox Service, Exhaust System, Cooling System, Bodywork Procedures Procedures Included: Periodic Maintenance, Tune-Up Procedures, Engine Service, Fuel System Service, Brake Servicing, U-Joint Service, CV Joint Service, Timing Chain Service, Exhaust Service, Clutch Removal and Installation, Gearbox Removal and Installation, Fault Finding/Troubleshooting, Complete Engine Service, Factory Repair Procedures, Lubrication Points, Oil Types Depth Technical Depth: Comprehensive; covers everything needed to repair, maintain, rebuild, refurbish, or restore. Equivalent to dealer/professional technician information. Includes detailed specifications, diagrams, and tightening torques. 📊 Manual Specifications File Characteristics File Format Details: Cross-platform PDF, compatible with Windows, Mac, Linux. Designed for viewing and printing. Searchable text is implied by PDF format. Quality Print Quality: High Quality, printable. Includes abundant illustrations, lots of pictures & diagrams. Delivery Delivery Method: Instant download link provided after payment. Unlimited usage rights. ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes the 2.5L EJ25 SOHC and DOHC naturally aspirated engines. EJ251 (SOHC) and EJ252/EJ253 (DOHC) are probable. Specific engine codes would be detailed within the manual. Performance Power And Torque: Approximately 165-175 hp and 166-177 lb-ft torque, depending on engine variant (SOHC vs DOHC) and emissions standards for the region. Manual will provide exact figures. Fuel System Fuel System Type: Electronic Fuel Injection (EFI). Manual will detail fuel pump, injectors, pressure regulator, and related diagnostics. Timing System Timing Mechanism: Timing Belt driven. Manual will cover replacement intervals, procedures, and tensioner service. 🔧 Transmission Standard Transmission Transmission Options: Likely offered with both a 5-speed manual transmission and a 4-speed automatic transmission (4EAT). Manual will cover both. Drivetrain Drivetrain Type: Symmetrical All-Wheel Drive (AWD) is standard on all Subaru Foresters. Fluid Specifications Transmission Fluid: Manual will specify Subaru's recommended gear oil for the manual transmission and ATF type for the automatic transmission. E.g., GL-5 gear oil for manual, Subaru ATF-HP or equivalent for automatic. 📐 Dimensions Exterior Wheelbase: Approximately 103.1 inches (2619 mm) Overall Length: Approximately 177.0 inches (4496 mm) Width: Approximately 69.7 inches (1770 mm) Height: Approximately 63.0 inches (1600 mm) Weights Curb Weight: Varies by trim and transmission, typically ranging from 3100 to 3400 lbs (approx. 1400-1550 kg). Cargo Cargo Volume: Cargo volume behind rear seats typically around 38.7 cubic feet (1.09 m³), expanding significantly with seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4 out of 5 stars based on contemporary testing for similar vehicles. Manual may reference specific crash test data. Active Features Braking System: Standard front disc, rear drum brakes on base models. Front and rear disc brakes with ABS available on higher trims. Manual covers ABS system diagnostics. Passive Features Airbags: Standard front airbags. Side airbags may have been optional on some trims. Manual will detail airbag system components and safety precautions. 💡 Technology Features Infotainment Audio System: Factory-fitted audio systems were typically AM/FM/CD players with 4 or 6 speakers. Manual will cover removal, installation, and wiring for the head unit and speakers. Driver Assistance Cruise Control: Optional on many trims. Manual will detail operation, troubleshooting, and component locations (actuator, module, switches). Connectivity Wiring Diagrams: Comprehensive wiring diagrams are a key feature of this manual, essential for diagnosing electrical faults, adding accessories, or tracing circuits. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions (severe vs. normal). Manual will provide precise schedule. Timing Belt Replacement: Crucial interval, typically every 60,000 to 100,000 miles (96,000 to 160,000 km). Failure can cause severe engine damage. Manual is essential for this procedure. Fluid Specifications Engine Oil Specification: Likely 5W-30 or 10W-30 synthetic or conventional motor oil meeting API Service SM or SN classifications. Manual will specify exact viscosity and API rating. Coolant Type: Subaru Super Coolant (blue) or a compatible silicate-free, long-life antifreeze. Capacity around 7.0-7.7 quarts (6.6-7.3 L). Manual confirms type and capacity. Known Issues Head Gasket Leaks: While more prevalent in...
Positioned as the definitive, high-quality, complete resource for DIY mechanics and Subaru Forester 2002 owners seeking professional-level repair and maintenance information. Emphasizes value over cheaper, incomplete alternatives.
Key Features
Key Features:
Complete and intact, official service information, cross-platform PDF, printable, abundant diagrams and illustrations, instant delivery, customer satisfaction guarantee.
📋 Manual Details
Coverage
Coverage Areas:
ALL models (implying all engine and trim variants for 2002)
Page Count
Page Count:
Not specified, but described as 'COMPLETE, Absolutely No Missing Pages'
Comprehensive; covers everything needed to repair, maintain, rebuild, refurbish, or restore. Equivalent to dealer/professional technician information. Includes detailed specifications, diagrams, and tightening torques.
📊 Manual Specifications
File Characteristics
File Format Details:
Cross-platform PDF, compatible with Windows, Mac, Linux. Designed for viewing and printing. Searchable text is implied by PDF format.
Quality
Print Quality:
High Quality, printable. Includes abundant illustrations, lots of pictures & diagrams.
Delivery
Delivery Method:
Instant download link provided after payment. Unlimited usage rights.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes the 2.5L EJ25 SOHC and DOHC naturally aspirated engines. EJ251 (SOHC) and EJ252/EJ253 (DOHC) are probable. Specific engine codes would be detailed within the manual.
Performance
Power And Torque:
Approximately 165-175 hp and 166-177 lb-ft torque, depending on engine variant (SOHC vs DOHC) and emissions standards for the region. Manual will provide exact figures.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI). Manual will detail fuel pump, injectors, pressure regulator, and related diagnostics.
Timing System
Timing Mechanism:
Timing Belt driven. Manual will cover replacement intervals, procedures, and tensioner service.
🔧 Transmission
Standard Transmission
Transmission Options:
Likely offered with both a 5-speed manual transmission and a 4-speed automatic transmission (4EAT). Manual will cover both.
Drivetrain
Drivetrain Type:
Symmetrical All-Wheel Drive (AWD) is standard on all Subaru Foresters.
Fluid Specifications
Transmission Fluid:
Manual will specify Subaru's recommended gear oil for the manual transmission and ATF type for the automatic transmission. E.g., GL-5 gear oil for manual, Subaru ATF-HP or equivalent for automatic.
📐 Dimensions
Exterior
Wheelbase:
Approximately 103.1 inches (2619 mm)
Overall Length:
Approximately 177.0 inches (4496 mm)
Width:
Approximately 69.7 inches (1770 mm)
Height:
Approximately 63.0 inches (1600 mm)
Weights
Curb Weight:
Varies by trim and transmission, typically ranging from 3100 to 3400 lbs (approx. 1400-1550 kg).
Cargo
Cargo Volume:
Cargo volume behind rear seats typically around 38.7 cubic feet (1.09 m³), expanding significantly with seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4 out of 5 stars based on contemporary testing for similar vehicles. Manual may reference specific crash test data.
Active Features
Braking System:
Standard front disc, rear drum brakes on base models. Front and rear disc brakes with ABS available on higher trims. Manual covers ABS system diagnostics.
Passive Features
Airbags:
Standard front airbags. Side airbags may have been optional on some trims. Manual will detail airbag system components and safety precautions.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted audio systems were typically AM/FM/CD players with 4 or 6 speakers. Manual will cover removal, installation, and wiring for the head unit and speakers.
Driver Assistance
Cruise Control:
Optional on many trims. Manual will detail operation, troubleshooting, and component locations (actuator, module, switches).
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature of this manual, essential for diagnosing electrical faults, adding accessories, or tracing circuits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions (severe vs. normal). Manual will provide precise schedule.
Timing Belt Replacement:
Crucial interval, typically every 60,000 to 100,000 miles (96,000 to 160,000 km). Failure can cause severe engine damage. Manual is essential for this procedure.
Fluid Specifications
Engine Oil Specification:
Likely 5W-30 or 10W-30 synthetic or conventional motor oil meeting API Service SM or SN classifications. Manual will specify exact viscosity and API rating.
Coolant Type:
Subaru Super Coolant (blue) or a compatible silicate-free, long-life antifreeze. Capacity around 7.0-7.7 quarts (6.6-7.3 L). Manual confirms type and capacity.
Known Issues
Head Gasket Leaks:
While more prevalent in earlier EJ engines, head gasket leaks (internal or external) could still be a concern. Manual will cover inspection and replacement procedures.
Rear Main Seal Leaks:
Can occur with age and mileage. Manual will detail diagnostic methods and replacement for both manual and automatic transmission variants.
Cv Joint Boots:
Wear and tear on CV joint boots can lead to joint failure. Manual will cover inspection, replacement of boots, or full CV axle replacement.
Electrical Maintenance
Battery Care:
Standard 12V battery. Manual covers testing, charging, and replacement procedures, as well as alternator and starter checks.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru is known for its Symmetrical All-Wheel Drive system, horizontally-opposed ('boxer') engines, and a reputation for reliability and off-road capability in its SUV offerings.
Model Evolution
Second Generation:
The 2002 Forester represents the second generation (SF series, 1997-2002), specifically the facelifted ('Phase 2') version introduced in 1997. Subaru continuously refined the model with minor updates, including styling tweaks and feature additions.
Production
Manufacturing Location:
Primarily manufactured in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2002 model year may vary, the Forester line generally received positive reviews for its AWD capability, utility, and value, often being recognized as a good choice for outdoor enthusiasts and families.
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