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2002 SUBARU IMPREZA TS RS WRX Complete Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2002 Trim Levels Covered: TS, RS, WRX, Outback Codes Chassis Codes: GDA (WRX), GDB (WRX STI - though STI is listed as an engine option, the chassis is often associated), GFA (TS/RS) Engine Codes: EJ253 (2.5L H4 naturally aspirated), EJ205 (2.0L H4 Turbocharged - WRX) 👋 Introduction Market Position Positioning: Performance-oriented compact sedan/wagon with AWD as standard on most trims, targeting enthusiasts and rally-inspired driving. Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Honda Civic Si, Toyota Corolla GT-S (though less direct comparison for WRX), Volkswagen Golf GTI. Key Features All Wheel Drive: Symmetrical All-Wheel Drive system providing superior traction and handling. Performance Wrx: Turbocharged 2.0L Boxer engine (EJ205) in WRX models, offering significant power and acceleration for its class. Rally Heritage: Direct lineage from Subaru's successful World Rally Championship cars, translating into a sporty driving experience. Manual Value: Genuine Subaru factory manual ensures accuracy and completeness for DIY maintenance and repairs, saving on dealership costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Secondary Coverage: Parts, Maintenance, Diagnostics, Troubleshooting, Repair Page Count Estimated Page Count: Extensive (Digital format, likely hundreds of pages equivalent) Manual Type Type: Factory Service Manual Language Language: English Format Media Format: Digital Software (CD-ROM equivalent, delivered via download) Platform Compatibility: Windows, Macintosh, Linux 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Starting & Charging System, Exhaust System, Turbocharger System (WRX), Automatic Transmission, Manual Transmission, Clutch System, Transfer Case, Drive Shafts, Differentials, Axles Chassis: Suspension (Front & Rear), Steering System (Manual & Power), Brake System (Hydraulic, Parking), Wheel & Tire Systems Electrical And Body: Lighting, Instruments & Gauges, Wiper & Washer System, HVAC (Air Conditioning & Heating), Power Accessories (Windows, Locks), Restraint Systems (SRS Airbags, Seatbelts), Immobilizer System, Cruise Control, Audio/Visual Systems, Meter & Display Systems, Exterior Body Panels, Interior Trim, Glass & Mirrors, Doors & Hoods, Multiplex/CAN Communication Procedures Included Maintenance And Inspection: Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Belt Inspections, Tire Rotation & Pressure Checks, Brake Inspections, Suspension Component Checks Repair And Overhaul: Engine Assembly/Disassembly, Transmission Rebuilds, Brake Caliper/Rotor Replacement, Suspension Component Replacement (Shocks, Struts, Bushings), Steering Rack Replacement, Electrical Component Diagnosis & Replacement, HVAC System Service, Body Panel Repair & Replacement Diagnostics: Diagnostic Trouble Code (DTC) retrieval and interpretation, Symptom-based troubleshooting guides, Electrical circuit diagrams, Component testing procedures Technical Depth Depth: Comprehensive Factory Level Detail Level: Step-by-step instructions with high-definition diagrams and photographs, torque specifications, clearances, and electrical schematics. 📊 Manual Specifications File Format Digital Format: Interactive CD Platform (Software with indexing and search functionality) Print Quality Printable Instructions: High-definition, printable instructions and illustrations Print Flexibility: Print entire manual or specific sections/pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2 5L H4: Naturally Aspirated EJ253 Boxer Engine 2 0L H4 Wrx: Turbocharged EJ205 Boxer Engine Performance 2 5L Horsepower: Approximately 165 hp @ 5600 rpm (estimate, actual may vary by specific tune/market) 2 5L Torque: Approximately 166 lb-ft @ 4000 rpm (estimate, actual may vary by specific tune/market) 2 0L Wrx Horsepower: 227 hp @ 5600 rpm (USA spec) 2 0L Wrx Torque: 217 lb-ft @ 4000 rpm (USA spec) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium required for WRX) Turbocharger Wrx Turbo Type: TD04-13G Turbocharger (Water-cooled) 🔧 Transmission Standard All Trims: 5-Speed Manual Transmission Optional Automatic Available: 4-Speed Automatic Transmission (Available on non-WRX trims) Features AWD System: Symmetrical All-Wheel Drive with Active Torque Split (ATTS on some models) and viscous coupling center differential. Clutch Type: Hydraulically operated, single dry plate clutch (Manual Transmission) 📐 Dimensions Exterior Wheelbase: 2515 mm (99.0 in) Length: 4410 mm (173.6 in) for Sedan, 4405 mm (173.4 in) for Wagon Width: 1705 mm (67.1 in) Height: 1440 mm (56.7 in) for Sedan, 1460 mm (57.5 in) for Wagon Weights Curb Weight: Approximately 1350-1450 kg (2976-3197 lbs) depending on trim and transmission. Gross Vehicle Weight Rating: Varies by model, consult specific vehicle data. 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) for 2002 Model Year (General Impreza). IIHS Side Impact: Good (for 2002 Model Year - General Impreza). Active Features ABS: Standard Anti-lock Braking System (ABS) on most models, especially WRX. Traction Control: Optional or standard on certain higher trims or WRX models. Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seatbelts: 3-point height-adjustable front seatbelts with pre-tensioners, rear 3-point seatbelts. Body Structure: Reinforced safety cell construction. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, with cassette tape option on some models. Basic speaker systems. Navigation: Not typically available from the factory for the 2002 model year. Aftermarket solutions are common. Driver Assistance Cruise Control: Available as a factory option on most trims. Connectivity Bluetooth: Not available from the factory....
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2002 SUBARU IMPREZA TS RS WRX Complete Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2002
Trim Levels Covered:
TS, RS, WRX, Outback
Codes
Chassis Codes:
GDA (WRX), GDB (WRX STI - though STI is listed as an engine option, the chassis is often associated), GFA (TS/RS)
Engine Codes:
EJ253 (2.5L H4 naturally aspirated), EJ205 (2.0L H4 Turbocharged - WRX)
👋 Introduction
Market Position
Positioning:
Performance-oriented compact sedan/wagon with AWD as standard on most trims, targeting enthusiasts and rally-inspired driving.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Honda Civic Si, Toyota Corolla GT-S (though less direct comparison for WRX), Volkswagen Golf GTI.
Key Features
All Wheel Drive:
Symmetrical All-Wheel Drive system providing superior traction and handling.
Performance Wrx:
Turbocharged 2.0L Boxer engine (EJ205) in WRX models, offering significant power and acceleration for its class.
Rally Heritage:
Direct lineage from Subaru's successful World Rally Championship cars, translating into a sporty driving experience.
Manual Value:
Genuine Subaru factory manual ensures accuracy and completeness for DIY maintenance and repairs, saving on dealership costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Secondary Coverage:
Parts, Maintenance, Diagnostics, Troubleshooting, Repair
Page Count
Estimated Page Count:
Extensive (Digital format, likely hundreds of pages equivalent)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Media Format:
Digital Software (CD-ROM equivalent, delivered via download)
Platform Compatibility:
Windows, Macintosh, Linux
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Starting & Charging System, Exhaust System, Turbocharger System (WRX), Automatic Transmission, Manual Transmission, Clutch System, Transfer Case, Drive Shafts, Differentials, Axles
Chassis:
Suspension (Front & Rear), Steering System (Manual & Power), Brake System (Hydraulic, Parking), Wheel & Tire Systems
Electrical And Body:
Lighting, Instruments & Gauges, Wiper & Washer System, HVAC (Air Conditioning & Heating), Power Accessories (Windows, Locks), Restraint Systems (SRS Airbags, Seatbelts), Immobilizer System, Cruise Control, Audio/Visual Systems, Meter & Display Systems, Exterior Body Panels, Interior Trim, Glass & Mirrors, Doors & Hoods, Multiplex/CAN Communication
Procedures Included
Maintenance And Inspection:
Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Belt Inspections, Tire Rotation & Pressure Checks, Brake Inspections, Suspension Component Checks
Repair And Overhaul:
Engine Assembly/Disassembly, Transmission Rebuilds, Brake Caliper/Rotor Replacement, Suspension Component Replacement (Shocks, Struts, Bushings), Steering Rack Replacement, Electrical Component Diagnosis & Replacement, HVAC System Service, Body Panel Repair & Replacement
Diagnostics:
Diagnostic Trouble Code (DTC) retrieval and interpretation, Symptom-based troubleshooting guides, Electrical circuit diagrams, Component testing procedures
Technical Depth
Depth:
Comprehensive Factory Level
Detail Level:
Step-by-step instructions with high-definition diagrams and photographs, torque specifications, clearances, and electrical schematics.
📊 Manual Specifications
File Format
Digital Format:
Interactive CD Platform (Software with indexing and search functionality)
Print Quality
Printable Instructions:
High-definition, printable instructions and illustrations
Print Flexibility:
Print entire manual or specific sections/pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
2 5L H4:
Naturally Aspirated EJ253 Boxer Engine
2 0L H4 Wrx:
Turbocharged EJ205 Boxer Engine
Performance
2 5L Horsepower:
Approximately 165 hp @ 5600 rpm (estimate, actual may vary by specific tune/market)
2 5L Torque:
Approximately 166 lb-ft @ 4000 rpm (estimate, actual may vary by specific tune/market)
2 0L Wrx Horsepower:
227 hp @ 5600 rpm (USA spec)
2 0L Wrx Torque:
217 lb-ft @ 4000 rpm (USA spec)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium required for WRX)
Turbocharger
Wrx Turbo Type:
TD04-13G Turbocharger (Water-cooled)
🔧 Transmission
Standard
All Trims:
5-Speed Manual Transmission
Optional
Automatic Available:
4-Speed Automatic Transmission (Available on non-WRX trims)
Features
AWD System:
Symmetrical All-Wheel Drive with Active Torque Split (ATTS on some models) and viscous coupling center differential.
Clutch Type:
Hydraulically operated, single dry plate clutch (Manual Transmission)
📐 Dimensions
Exterior
Wheelbase:
2515 mm (99.0 in)
Length:
4410 mm (173.6 in) for Sedan, 4405 mm (173.4 in) for Wagon
Width:
1705 mm (67.1 in)
Height:
1440 mm (56.7 in) for Sedan, 1460 mm (57.5 in) for Wagon
Weights
Curb Weight:
Approximately 1350-1450 kg (2976-3197 lbs) depending on trim and transmission.
Gross Vehicle Weight Rating:
Varies by model, consult specific vehicle data.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger) for 2002 Model Year (General Impreza).
IIHS Side Impact:
Good (for 2002 Model Year - General Impreza).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models, especially WRX.
Traction Control:
Optional or standard on certain higher trims or WRX models.
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
3-point height-adjustable front seatbelts with pre-tensioners, rear 3-point seatbelts.
Body Structure:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, with cassette tape option on some models. Basic speaker systems.
Navigation:
Not typically available from the factory for the 2002 model year. Aftermarket solutions are common.
Driver Assistance
Cruise Control:
Available as a factory option on most trims.
Connectivity
Bluetooth:
Not available from the factory. Aftermarket head units or adapters are required.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. High-performance driving (WRX) may require more frequent changes.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (e.g., platinum or iridium).
Timing Belt:
Replace every 105,000 miles (168,000 km) or 7 years (whichever comes first) for EJ series engines. Crucial for preventing catastrophic engine damage.
Fluid Specifications
Engine Oil:
5W-30 API SG or SH (Check Owner's Manual for exact spec). WRX may benefit from synthetic 5W-40 for high-performance use.
Coolant:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant. Mix 50/50 with distilled water.
Transmission Fluid Manual:
GL-5 Gear Oil 75W-90 (Check Owner's Manual for exact spec).
Transmission Fluid Automatic:
Subaru ATF HP or equivalent Dexron III/Mercon. Check manual for capacity and change intervals.
Differential Fluid:
GL-5 Gear Oil 75W-90 (Front and Rear Differentials).
Known Issues
Head Gaskets:
While less prevalent on EJ253 than earlier EJ25s, head gasket leaks can occur. The EJ205 (WRX) is generally more robust in this regard.
Clutch Wear:
Can be accelerated by aggressive driving, especially in WRX models.
Catalytic Converter:
Can become clogged over time, affecting performance, especially on higher mileage vehicles.
Turbo Failure Wrx:
Early turbo failure can occur due to lack of proper warm-up/cool-down cycles or oil starvation. Oil changes are critical.
📚 Vehicle History
Brand Heritage
Subaru AWD:
Subaru is renowned for its long history and expertise in All-Wheel Drive technology, dating back to the Subaru Leone in the 1970s.
Subaru Boxer:
The signature Boxer engine design offers a lower center of gravity and smoother operation, a hallmark of Subaru vehicles.
Model Evolution
Impreza First Gen:
The Subaru Impreza was first introduced in 1992 as a replacement for the Subaru Leone.
Impreza Second Gen:
The second generation (GD/GG chassis) was launched in 2000, with the 2002 model year being a significant refresh and introduction of the WRX variant to many markets like the USA.
Wrx Origin:
The 'World Rally eXperimental' WRX was born from Subaru's success in the World Rally Championship (WRC), bringing rally-bred performance to the street.
Production
Manufacturing Plant:
Primarily manufactured in Japan (Gunma Plant).
🏆 Awards & Recognition
Recognitions
Car And Driver Best Driver Cars:
Subaru Impreza WRX was frequently featured on Car and Driver's 10Best lists in its respective years, recognizing its performance and value.
Ratings
Edmunds Reviews:
Generally received positive reviews for its handling, AWD capability, and affordable performance, though sometimes criticized for interior refinement and road noise.
Certifications
Manufacturer Certification:
Genuine Subaru Factory Manual, ensuring direct OEM information and procedures.
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