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2002 SUBARU IMPREZA WRX sti Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Variant: GD chassis (Third Generation) Model Year: 2002 Codes Chassis Code: GDB ๐Ÿ‘‹ Introduction Market Position Segment: Compact performance sedan/hatchback Target Audience: Enthusiast drivers, rally sport fans, performance car owners Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R Key Features Performance Focus: Tuned for high performance and rally-inspired driving dynamics All Wheel Drive: Symmetrical All-Wheel Drive system with Driver Controlled Center Differential (DCCD) Turbocharged Engine: Powerful EJ207 Boxer engine known for its responsiveness and tuning potential ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service procedures Page Count Estimated Page Count: 1500-2000 (typical for Subaru factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: 2.0L EJ207 Turbocharged Boxer Engine Engine Management: ECU, ignition, fuel injection, emissions control, sensors, actuators Transmission: 6-speed manual transmission (TY757VWAAA) Drivetrain: All-Wheel Drive (AWD) system, center differential, front and rear differentials Suspension: Front (MacPherson strut, unequal length, trailing link), Rear (multi-link), sway bars, bushings Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, ABS, EBD Steering: Hydraulic power steering system, steering column, rack and pinion Electrical: Battery, charging system, starting system, lighting, instrument cluster, comfort/convenience systems Body: Body structure, panels, doors, glass, interior trim, bumpers HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Safety Systems: Airbags, seat belts, pre-tensioners Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, inspections Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, component testing Repair: Component removal, installation, adjustment, overhaul Disassembly: Engine, transmission, drivetrain components, suspension, brakes Reassembly: Detailed reassembly instructions with torque specifications Wiring Diagrams: Complete electrical wiring schematics for all systems Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: In-depth, dealership-level technical information Accuracy: Factory-verified technical data and procedures ๐Ÿ“Š Manual Specifications File Format File Type: Searchable PDF Printability: Printable pages Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) โš™๏ธ Engine Specifications Primary Engine Engine Code: EJ207 Configuration: Horizontally-opposed (Boxer), 4-cylinder, turbocharged and intercooled Displacement: 1994 cc (2.0 Liters) Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 Performance Horsepower: 280 PS (276 hp) @ 6400 rpm (JDM spec, often higher in reality) Torque: 333 Nm (246 lb-ft) @ 4400 rpm (JDM spec) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with twin scroll turbocharger Fuel Type: Unleaded gasoline, premium octane (98 RON recommended) Ignition System: Electronic ignition, coil-on-plug Engine Management ECU Type: Denso ECU (e.g., 22611AD710, 22611AD800 for specific markets) ๐Ÿ”ง Transmission Standard Type: 6-speed manual transmission Model Code: TY757VWAAA (typical for STI) Optional Availability: No automatic transmission offered on STI model for 2002 Features Dccd: Driver Controlled Center Differential (DCCD) with automatic and manual modes Gear Ratios: Specific gear ratios for all 6 forward gears and reverse (detailed in manual) Fluid Specifications Transmission Fluid Type: GL-5, SAE 75W-90 (Subaru Genuine Gear Oil or equivalent) ๐Ÿ“ Dimensions Exterior Length: 4415 mm (173.8 in) Width: 1770 mm (69.7 in) Height: 1410 mm (55.5 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1495 mm (58.9 in) Weights Curb Weight: Approximately 1470 kg (3240 lbs) Gross Vehicle Weight Rating: 1800 kg (3968 lbs) Wheel Tire Wheel Size: 17 x 7.5 inches Bolt Pattern: 5x100mm Tire Size: 225/45R17 ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) - for 2002 model year IIHS Front Impact: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution AWD: Symmetrical All-Wheel Drive with DCCD Passive Features Airbags: Front dual-stage airbags, front side airbags Seatbelts: 3-point front seatbelts with pre-tensioners and load limiters, 3-point rear seatbelts ๐Ÿ’ก Technology Features Infotainment Head Unit: Factory AM/FM/CD player with optional premium sound system Driver Assistance Dccd: Driver Controlled Center Differential allowing manual adjustment of front/rear torque split Connectivity Prewiring: Pre-wired for optional accessories and audio upgrades ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months, whichever comes first (severe duty/performance driving) Engine Air Filter: Replace every 15,000 miles or 12 months Cabin Air Filter: Replace every 15,000 miles or 12 months Spark Plugs: Replace every 30,000 miles (iridium type) Coolant Change: Flush and replace every 30,000 miles or 24 months Fluid Specifications Engine Oil Type: 5W-30 Synthetic (API SG or higher) Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change Coolant Type: Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: Subaru Automatic Transmission Fluid (ATF-HP) or Dexron III/Mercon equivalent Known Issues Engine Reliability: Head gasket failures (less common on EJ207 than EJ25, but still possible), ringland failure under high boost/poor...
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2002 SUBARU IMPREZA WRX sti Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Variant:
GD chassis (Third Generation)
Model Year:
2002
Codes
Chassis Code:
GDB
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact performance sedan/hatchback
Target Audience:
Enthusiast drivers, rally sport fans, performance car owners
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R
Key Features
Performance Focus:
Tuned for high performance and rally-inspired driving dynamics
All Wheel Drive:
Symmetrical All-Wheel Drive system with Driver Controlled Center Differential (DCCD)
Turbocharged Engine:
Powerful EJ207 Boxer engine known for its responsiveness and tuning potential
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service procedures
Page Count
Estimated Page Count:
1500-2000 (typical for Subaru factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
2.0L EJ207 Turbocharged Boxer Engine
Engine Management:
ECU, ignition, fuel injection, emissions control, sensors, actuators
Transmission:
6-speed manual transmission (TY757VWAAA)
Drivetrain:
All-Wheel Drive (AWD) system, center differential, front and rear differentials
Suspension:
Front (MacPherson strut, unequal length, trailing link), Rear (multi-link), sway bars, bushings
Brakes:
Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, ABS, EBD
Steering:
Hydraulic power steering system, steering column, rack and pinion
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, comfort/convenience systems
Body:
Body structure, panels, doors, glass, interior trim, bumpers
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Safety Systems:
Airbags, seat belts, pre-tensioners
Procedures Included
Maintenance:
Routine scheduled maintenance, oil changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, component testing
Repair:
Component removal, installation, adjustment, overhaul
Disassembly:
Engine, transmission, drivetrain components, suspension, brakes
Reassembly:
Detailed reassembly instructions with torque specifications
Wiring Diagrams:
Complete electrical wiring schematics for all systems
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
In-depth, dealership-level technical information
Accuracy:
Factory-verified technical data and procedures
๐Ÿ“Š Manual Specifications
File Format
File Type:
Searchable PDF
Printability:
Printable pages
Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
EJ207
Configuration:
Horizontally-opposed (Boxer), 4-cylinder, turbocharged and intercooled
Displacement:
1994 cc (2.0 Liters)
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
Performance
Horsepower:
280 PS (276 hp) @ 6400 rpm (JDM spec, often higher in reality)
Torque:
333 Nm (246 lb-ft) @ 4400 rpm (JDM spec)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with twin scroll turbocharger
Fuel Type:
Unleaded gasoline, premium octane (98 RON recommended)
Ignition System:
Electronic ignition, coil-on-plug
Engine Management
ECU Type:
Denso ECU (e.g., 22611AD710, 22611AD800 for specific markets)
๐Ÿ”ง Transmission
Standard
Type:
6-speed manual transmission
Model Code:
TY757VWAAA (typical for STI)
Optional
Availability:
No automatic transmission offered on STI model for 2002
Features
Dccd:
Driver Controlled Center Differential (DCCD) with automatic and manual modes
Gear Ratios:
Specific gear ratios for all 6 forward gears and reverse (detailed in manual)
Fluid Specifications
Transmission Fluid Type:
GL-5, SAE 75W-90 (Subaru Genuine Gear Oil or equivalent)
๐Ÿ“ Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1770 mm (69.7 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1495 mm (58.9 in)
Weights
Curb Weight:
Approximately 1470 kg (3240 lbs)
Gross Vehicle Weight Rating:
1800 kg (3968 lbs)
Wheel Tire
Wheel Size:
17 x 7.5 inches
Bolt Pattern:
5x100mm
Tire Size:
225/45R17
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger) - for 2002 model year
IIHS Front Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
AWD:
Symmetrical All-Wheel Drive with DCCD
Passive Features
Airbags:
Front dual-stage airbags, front side airbags
Seatbelts:
3-point front seatbelts with pre-tensioners and load limiters, 3-point rear seatbelts
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with optional premium sound system
Driver Assistance
Dccd:
Driver Controlled Center Differential allowing manual adjustment of front/rear torque split
Connectivity
Prewiring:
Pre-wired for optional accessories and audio upgrades
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (severe duty/performance driving)
Engine Air Filter:
Replace every 15,000 miles or 12 months
Cabin Air Filter:
Replace every 15,000 miles or 12 months
Spark Plugs:
Replace every 30,000 miles (iridium type)
Coolant Change:
Flush and replace every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SG or higher)
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Automatic Transmission Fluid (ATF-HP) or Dexron III/Mercon equivalent
Known Issues
Engine Reliability:
Head gasket failures (less common on EJ207 than EJ25, but still possible), ringland failure under high boost/poor tuning
Transmission Durability:
Gear crunching (especially 2nd and 3rd gears) with aggressive use, synchro wear
Suspension Wear:
Worn bushings, especially in the rear control arms and sway bar links
Turbocharger:
Oil starvation if not properly maintained, turbo flutter with incorrect blow-off valve setup
๐Ÿ“š Vehicle History
Brand Heritage
Rally Connection:
Direct lineage from Subaru's successful World Rally Championship (WRC) cars
Model Evolution
Generation Start:
Third generation (GDB) introduced for the 2002 model year
Previous Generation:
Second generation (GC/GF chassis)
Production
Assembly Location:
Gunma Manufacturing Plant, Japan
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver เฐจเฐฟเฐ‚เฐš:
Car and Driver's 10Best list (for the Impreza line in general, signifying its performance credentials)
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