GILERA RUNNER PUREJET 50 Service Repair PDF Manual Download 2003-2004
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Basic Information Identification Make: Gilera Model: Runner Purejet 50 Model Variant: Purejet 50 Model Year Coverage: 2003-2004 Codes Engine Type Code: Purejet (Direct Injection) Introduction Market Position Target Audience: Owners, DIY enthusiasts, and professional mechanics seeking detailed repair information Competitive Analysis Value Proposition: Provides professional-quality, factory-type information at a fraction of dealer service costs, enabling immediate repairs. Key Features Instruction Style: Step-by-step instructions with highly detailed exploded pictures and diagrams Ease Of Use: Very easy to use Manual Details Coverage Areas Vehicle Coverage: Complete vehicle, front to back Page Count Estimated Page Count: Detailed (specific number not provided, but described as 'wealth of information' and 'step by step instruction & highly detailed exploded pictures & diagrams') Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: PDF Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, diagnostics, fuel injection system, cooling system, lubrication system, ignition system, exhaust system Transmission: Automatic transmission (CVT) disassembly, assembly, maintenance, and troubleshooting Brakes: Brake system inspection, maintenance, repair, hydraulic components, disc brake system Electrical: Wiring diagrams, lighting system, starting system, charging system, ignition system, electrical component testing, fault diagnosis Chassis And Suspension: Front fork, rear shock absorber, steering system, wheel bearings, suspension geometry Body And Frame: Body panels, fairings, seat, storage compartment, frame inspection Fuel System: Purejet direct injection system, fuel pump, injectors, fuel tank, fuel lines Procedures Included Maintenance: Routine maintenance, scheduled service, oil changes, filter replacements, spark plug replacement, brake fluid replacement Repair: Component repair and replacement, engine rebuild, transmission overhaul, electrical system repairs Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Diagnostics: Step-by-step diagnostic routines for all major systems, fault code interpretation Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics, suitable for professional mechanics Manual Specifications File Format Compatibility: PC & MAC Compatible Distribution: Instant Download PDF Print Quality Printability: Print what you need when you need it Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Configuration: Single-cylinder, two-stroke Displacement: 49.3 cc Bore X Stroke: 39.0 mm x 41.8 mm (Typical for this era/model, exact spec to be confirmed in manual) Cooling System: Liquid-cooled Performance Horsepower Output: Approximately 5.4 HP @ 7000 RPM (Typical for 50cc, exact spec to be confirmed in manual) Torque Output: Approximately 5.0 Nm @ 6500 RPM (Typical for 50cc, exact spec to be confirmed in manual) Fuel System Injection System: Electronic Direct Injection (Purejet) Fuel Type: Unleaded gasoline (RON 95 recommended) Fuel Pump Type: Electric, high-pressure Ignition System Ignition Type: Electronic ignition (CDI or ECU controlled) Lubrication System Lubrication Method: Oil injection (separate reservoir) Engine Oil Specification: 2-stroke synthetic oil meeting API TC or JASO FD/FC standards (Specific grade like SAE 5W-30 or 10W-30 to be confirmed in manual) Engine Components Cylinder Design: Chrome-plated cylinder liner Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Clutch Type: Centrifugal automatic clutch Features Drive Type: Belt drive to rear wheel Fluid Requirements Transmission Oil Type: Specific CVT oil or Gear Oil (GL-3/GL-4 specification, viscosity grade like 75W/80W-90 typically, to be confirmed in manual) Dimensions Exterior Length: Approx. 1870 mm (To be confirmed in manual) Width: Approx. 730 mm (To be confirmed in manual) Height: Approx. 1170 mm (To be confirmed in manual) Weights Dry Weight: Approx. 105 kg (To be confirmed in manual) Gross Vehicle Weight Rating: To be confirmed in manual Wheels And Tires Front Tire Size: 120/70-14 (Typical, to be confirmed in manual) Rear Tire Size: 130/60-13 (Typical, to be confirmed in manual) Front Wheel Size: 14-inch (To be confirmed in manual) Rear Wheel Size: 13-inch (To be confirmed in manual) Safety Features Ratings Crash Test Ratings: Not Applicable (Scooter category, typical safety considerations focus on operational safety) Active Features Braking System: Front and Rear Disc Brakes (Hydraulic) Passive Features Lighting: Headlight, tail light, brake light, turn signals Technology Features Infotainment Instrument Panel: Digital/Analog combination instrument cluster (speedometer, tachometer, fuel gauge, coolant temperature, indicator lights) Driver Assistance Anti Theft: Immobilizer system with coded ignition key (standard on many European models of this era) Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 12 months (To be confirmed in manual) Air Filter Cleaning/Replacement: Every 3,000 km or 12 months (To be confirmed in manual) Spark Plug Replacement: Every 5,000 km or 18 months (To be confirmed in manual) Cvt Belt Inspection/Replacement: Every 5,000 km or 24 months (To be confirmed in manual) Brake Fluid Replacement: Every 24 months or as needed due to moisture absorption (To be confirmed in manual) Fluid Specifications Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Shellcool S3 or equivalent, specific mix ratio to be confirmed in manual) Brake Fluid Type: DOT 4 hydraulic brake fluid (To be confirmed in manual) Known Issues Common Wear Items: CVT belt,...
Owners, DIY enthusiasts, and professional mechanics seeking detailed repair information
Competitive Analysis
Value Proposition:
Provides professional-quality, factory-type information at a fraction of dealer service costs, enabling immediate repairs.
Key Features
Instruction Style:
Step-by-step instructions with highly detailed exploded pictures and diagrams
Ease Of Use:
Very easy to use
Manual Details
Coverage Areas
Vehicle Coverage:
Complete vehicle, front to back
Page Count
Estimated Page Count:
Detailed (specific number not provided, but described as 'wealth of information' and 'step by step instruction & highly detailed exploded pictures & diagrams')
Immobilizer system with coded ignition key (standard on many European models of this era)
Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 12 months (To be confirmed in manual)
Air Filter Cleaning/Replacement:
Every 3,000 km or 12 months (To be confirmed in manual)
Spark Plug Replacement:
Every 5,000 km or 18 months (To be confirmed in manual)
Cvt Belt Inspection/Replacement:
Every 5,000 km or 24 months (To be confirmed in manual)
Brake Fluid Replacement:
Every 24 months or as needed due to moisture absorption (To be confirmed in manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Shellcool S3 or equivalent, specific mix ratio to be confirmed in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (To be confirmed in manual)
Known Issues
Common Wear Items:
CVT belt, drive rollers, spark plugs, starter motor brushes, fuel injectors (due to high-pressure direct injection system)
Purejet System Considerations:
Sensitivity to fuel quality, potential for injector clogging, need for specialized diagnostic tools for the direct injection system.
Vehicle History
Brand Heritage
Manufacturer:
Gilera (Italian brand, part of the Piaggio Group)
Model Evolution
Gilera Runner Lineage:
The Gilera Runner is known for its sporty design, dynamic performance, and advanced features for its class, often featuring larger wheels and more powerful engines than typical scooters.
Production
Manufacturing Location:
Italy (typical for Gilera)
Awards & Recognition
Recognitions
Awards And Accolades:
Not specifically detailed for this manual or model year, but Gilera scooters, particularly the Runner line, have historically been recognized for their sporty performance and design.
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