🏷️ Basic Information Identification Make: Plymouth Model: Voyager Year: 2003-2004 Generation Generation: Third Generation (RS) Facelift Codes Platform: Chrysler NS Platform Chassis Codes: RS 👋 Introduction Market Position Market Position: The Plymouth Voyager was a highly successful minivan that dominated the segment for years. This manual caters to owners and independent repair shops seeking detailed, accurate factory-level repair information for these popular vehicles. Target Audience: Owners of 2003-2004 Plymouth Voyagers, DIY mechanics, independent repair shops, automotive students. Competitive Analysis Competitive Analysis: Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, and Ford Windstar. This manual provides a significant advantage by offering dealer-level diagnostic and repair procedures, allowing for cost-effective maintenance and repairs compared to dealership services. Key Features Key Features: Vehicle-specific, not generic. Contains step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Enables users to perform maintenance and repairs equivalent to dealership standards. Saves significant money on repair bills. 📋 Manual Details Coverage Areas Coverage Areas: Full Service, Repair, Troubleshooting, Diagnostics, Electrical Schematics, Specifications Page Count Page Count: Estimated 1500-2000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Engine Mechanical System: Engine disassembly, assembly, cylinder head, pistons, connecting rods, crankshaft, camshaft, timing components, lubrication system, cooling system, engine specifications, tolerances, troubleshooting. Engine Electrical System: Ignition system, starter, alternator, battery, charging system, engine sensors, Engine Control Module (ECM) diagnostics, wiring schematics. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel lines, fuel tank service, emission controls related to fuel delivery. Manual Transaxle System: Clutch operation, manual transaxle removal and installation, internal component service, gear ratios, lubrication. Automatic Transaxle System: Automatic transaxle removal and installation, internal components, valve body, torque converter, transmission control module (TCM) diagnostics, fluid specifications, cooling. Suspension System: Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, wheel alignment specifications, troubleshooting. Steering System: Power steering pump, steering rack or gearbox, tie rods, steering column, power steering fluid specifications, troubleshooting. Brake System: Front and rear disc brakes, brake pads, rotors, calipers, wheel cylinders, brake lines, master cylinder, ABS system diagnostics, brake fluid specifications. Body Electrical System: Lighting, power windows, power locks, mirrors, wipers, horn, interior lighting, exterior lighting, fuses, relays, wiring diagrams for all body electrical components. Heating Ventilation Air Conditioning: HVAC system operation, refrigerant handling, A/C compressor, condenser, evaporator, blower motor, controls, cabin air filter replacement, troubleshooting. Procedures Included Procedures Included: Step-by-step repair instructions, diagnostic procedures, troubleshooting guides, maintenance schedules, component removal and installation, torque specifications, electrical wiring diagrams, component testing Troubleshooting: Systematic diagnostic charts and procedures for identifying and resolving common and uncommon faults across all vehicle systems. Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, module testing, scan tool procedures. Maintenance: Scheduled maintenance items, fluid changes, filter replacements, tune-up procedures, lubrication points. Repair: Detailed instructions for component removal, replacement, and reassembly for all major and minor repair tasks. Technical Depth Technical Depth: Comprehensive: Suitable for both DIY enthusiasts with basic mechanical skills and professional independent auto technicians. Covers everything from routine maintenance to complex diagnostics and major component overhauls. 📊 Manual Specifications File Format File Format: Adobe PDF Searchable Text: Yes (typical for well-produced PDF manuals), allowing for quick text searching of specific terms. Print Quality Print Quality: High-resolution digital scans of original factory manuals, ensuring clarity of text and diagrams. Printable pages. Illustrations: Clear and detailed diagrams, schematics, and photographs to visually guide repair processes. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format, but printable on standard paper) ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EER), 3.8L V6 (ERG) Engine Code 3.3L: EER Engine Code 3.8L: ERG Performance 3.3L V6 Power: Approx. 158 horsepower @ 4600 rpm, 190 lb-ft torque @ 3200 rpm 3.8L V6 Power: Approx. 180 horsepower @ 4400 rpm, 230 lb-ft torque @ 3400 rpm Fuel System Fuel System: Sequential Multi-Port Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic Transaxle (e.g., 41TE, 42LE) Optional Optional Transmission: 5-Speed Manual Transaxle (less common, typically only on base models/specific configurations) Features Transmission Features: Electronic controls, adaptive shifting, diagnostic capabilities 📐 Dimensions Exterior Wheelbase: Approximately 119.3 inches Length: Approximately 192.9 inches (standard wheelbase) Length Long Wheelbase: Approximately 202.9 inches (Grand Voyager/Extended) Interior Seating Capacity: Up to 7 or 8 passengers (depending on configuration) Weights Curb Weight: Approximately 4,000 - 4,500 lbs (depending on engine and configuration) Towing Capacity: Varies by engine and configuration, typically around 2,000-3,500 lbs (refer to manual for exact specifications). Gross Vehicle Weight Rating Gvwr:...