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Mitsubishi Eclipse Spyder 2003-2005 Full Service Repair Manual

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This manual covers the Eclipse Spyder, Third Generation, produced for the 2003, 2004, and 2005 model years. As a compact sports convertible, the Eclipse Spyder is known for its distinctive styling, engaging convertible experience, and accessible performance, positioning it against competitors like the Mazda Miata and Ford Mustang Convertible. Built on the D52 platform, this vehicle offers a choice between a 2.4L 4-cylinder engine (4G64) producing approximately 147 horsepower and a more potent 3.0L V6 engine (6G72) delivering around 200 horsepower, both paired with either a 5-speed manual or a 4-speed automatic transmission. The vehicle's engineering emphasizes a balance of sporty aesthetics and everyday usability, making it a popular choice for enthusiasts. This comprehensive English language service manual provides detailed information for the maintenance, repair, and diagnostics of all mechanical and electrical systems. It includes step-by-step procedures for routine maintenance, troubleshooting common and complex faults, and complete overhaul instructions for major components such as the engine, transmission, drivetrain, suspension, brakes, and electrical systems. Additionally, it covers bodywork, interior components, HVAC, and the convertible top mechanism, along with essential technical specifications, torque values, and wiring diagrams. This manual is designed to empower owners, mechanics, and technicians with the knowledge necessary to effectively maintain and repair the Eclipse Spyder, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Model Generation: Third Generation Production Years Covered: 2003, 2004, 2005 Codes Platform Code: D52 👋 Introduction Market Position Vehicle Segment: Compact sports convertible Target Audience: Enthusiasts and owners seeking DIY maintenance and repair capabilities Competitive Analysis Key Competitors: Mazda Miata (MX-5), Toyota Celica Convertible, Ford Mustang Convertible Key Features Vehicle Appeal: Styling, convertible experience, accessible performance Manual Value Proposition: Empowers owners with the knowledge to maintain and repair their vehicle, saving time and money. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF, based on common industry practice for this era) Primary Coverage: All mechanical and electrical systems Additional Coverage: Bodywork, maintenance, troubleshooting, diagnostics Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul for all engine variants Transmission: Manual and Automatic transmission service, repair, and overhaul Drivetrain: Front-wheel drive system, axles, CV joints, and differentials Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, rack and pinion, components Brakes: Front and rear brake systems (disc), ABS, parking brake Electrical System: Battery, charging system, starting system, lighting, ignition, gauges Fuel System: Fuel pump, injectors, fuel tank, evaporative emissions control Cooling System: Radiator, coolant, water pump, thermostat, cooling fan Exhaust System: Exhaust manifolds, catalytic converter, mufflers, piping HVAC: Heating, Ventilation, and Air Conditioning system components and service Body Exterior: Body panels, doors, windows, convertible top mechanism, trim Body Interior: Seating, dashboard, interior trim, airbags Chassis Frame: Frame construction, mounting points Comfort Convenience: Power windows, locks, mirrors, remote entry, cruise control Safety Restraints: Airbag system, seatbelts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: Systematic diagnostic procedures for common and complex faults Repair And Rebuild: Step-by-step instructions for component removal, installation, and overhaul Specifications And Measurements: Torque specifications, clearances, alignments, pressures Wiring Diagrams: Comprehensive electrical schematics for all circuits Diagnostic Trouble Codes: DTC definitions and diagnostic flowcharts Engine Timing: Camshaft and crankshaft timing procedures Fuel Injection Service: Injector testing, cleaning, and replacement Brake Bleeding: Procedures for bleeding brake lines, including ABS systems Convertible Top Service: Maintenance and repair of the power convertible top mechanism Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Highly detailed with diagrams, illustrations, and step-by-step instructions 📊 Manual Specifications File Format File Type: Likely PDF Searchability: Text-searchable (if a well-digitized PDF) Printability: Printable pages Print Quality Image Resolution: High resolution for clear diagrams and text Binding Type Binding Style: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 2.4L: 4G64 Engine Displacement 2.4L: 2351 cc Engine Configuration 2.4L: Inline 4-cylinder, SOHC, 16-valve Horsepower 2.4L: 147 hp @ 5750 rpm (approx.) Torque 2.4L: 162 lb-ft @ 4000 rpm (approx.) Optional Engine Engine Code 3.0L: 6G72 (SOHC or SOHC MIVEC V6) Engine Displacement 3.0L: 2972 cc Engine Configuration 3.0L: V6, SOHC (24-valve) Horsepower 3.0L: 200 hp @ 5750 rpm (approx.) Torque 3.0L: 205 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended for 4-cyl, 91 octane recommended for V6) Engine Management ECU Type: Proprietary Mitsubishi ECU with OBD-II diagnostics 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (with sport mode on some models) Features Transmission Fluid Type: ATF SP-III (for automatic), Manual transmission fluid (specific grade) Drivetrain Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: 177.7 inches (approx.) Width: 70.1 inches (approx.) Height:...
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Mitsubishi Eclipse Spyder 2003-2005 Full Service Repair ManualMitsubishi Eclipse Spyder 2003-2005 Full Service Repair ManualMitsubishi Eclipse Spyder 2003-2005 Full Service Repair ManualMitsubishi Eclipse Spyder 2003-2005 Full Service Repair Manual
This manual covers the Eclipse Spyder, Third Generation, produced for the 2003, 2004, and 2005 model years. As a compact sports convertible, the Eclipse Spyder is known for its distinctive styling, engaging convertible experience, and accessible performance, positioning it against competitors like the Mazda Miata and Ford Mustang Convertible. Built on the D52 platform, this vehicle offers a choice between a 2.4L 4-cylinder engine (4G64) producing approximately 147 horsepower and a more potent 3.0L V6 engine (6G72) delivering around 200 horsepower, both paired with either a 5-speed manual or a 4-speed automatic transmission. The vehicle's engineering emphasizes a balance of sporty aesthetics and everyday usability, making it a popular choice for enthusiasts. This comprehensive English language service manual provides detailed information for the maintenance, repair, and diagnostics of all mechanical and electrical systems. It includes step-by-step procedures for routine maintenance, troubleshooting common and complex faults, and complete overhaul instructions for major components such as the engine, transmission, drivetrain, suspension, brakes, and electrical systems. Additionally, it covers bodywork, interior components, HVAC, and the convertible top mechanism, along with essential technical specifications, torque values, and wiring diagrams. This manual is designed to empower owners, mechanics, and technicians with the knowledge necessary to effectively maintain and repair the Eclipse Spyder, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Model Generation:
Third Generation
Production Years Covered:
2003, 2004, 2005
Codes
Platform Code:
D52
👋 Introduction
Market Position
Vehicle Segment:
Compact sports convertible
Target Audience:
Enthusiasts and owners seeking DIY maintenance and repair capabilities
Competitive Analysis
Key Competitors:
Mazda Miata (MX-5), Toyota Celica Convertible, Ford Mustang Convertible
Key Features
Vehicle Appeal:
Styling, convertible experience, accessible performance
Manual Value Proposition:
Empowers owners with the knowledge to maintain and repair their vehicle, saving time and money.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF, based on common industry practice for this era)
Primary Coverage:
All mechanical and electrical systems
Additional Coverage:
Bodywork, maintenance, troubleshooting, diagnostics
Page Count
Estimated Page Count:
1000+
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for all engine variants
Transmission:
Manual and Automatic transmission service, repair, and overhaul
Drivetrain:
Front-wheel drive system, axles, CV joints, and differentials
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, rack and pinion, components
Brakes:
Front and rear brake systems (disc), ABS, parking brake
Electrical System:
Battery, charging system, starting system, lighting, ignition, gauges
Fuel System:
Fuel pump, injectors, fuel tank, evaporative emissions control
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, piping
HVAC:
Heating, Ventilation, and Air Conditioning system components and service
Body Exterior:
Body panels, doors, windows, convertible top mechanism, trim
Body Interior:
Seating, dashboard, interior trim, airbags
Chassis Frame:
Frame construction, mounting points
Comfort Convenience:
Power windows, locks, mirrors, remote entry, cruise control
Safety Restraints:
Airbag system, seatbelts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation
Troubleshooting:
Systematic diagnostic procedures for common and complex faults
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and overhaul
Specifications And Measurements:
Torque specifications, clearances, alignments, pressures
Wiring Diagrams:
Comprehensive electrical schematics for all circuits
Diagnostic Trouble Codes:
DTC definitions and diagnostic flowcharts
Engine Timing:
Camshaft and crankshaft timing procedures
Fuel Injection Service:
Injector testing, cleaning, and replacement
Brake Bleeding:
Procedures for bleeding brake lines, including ABS systems
Convertible Top Service:
Maintenance and repair of the power convertible top mechanism
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Detail Level:
Highly detailed with diagrams, illustrations, and step-by-step instructions
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Text-searchable (if a well-digitized PDF)
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and text
Binding Type
Binding Style:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.4L:
4G64
Engine Displacement 2.4L:
2351 cc
Engine Configuration 2.4L:
Inline 4-cylinder, SOHC, 16-valve
Horsepower 2.4L:
147 hp @ 5750 rpm (approx.)
Torque 2.4L:
162 lb-ft @ 4000 rpm (approx.)
Optional Engine
Engine Code 3.0L:
6G72 (SOHC or SOHC MIVEC V6)
Engine Displacement 3.0L:
2972 cc
Engine Configuration 3.0L:
V6, SOHC (24-valve)
Horsepower 3.0L:
200 hp @ 5750 rpm (approx.)
Torque 3.0L:
205 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for 4-cyl, 91 octane recommended for V6)
Engine Management
ECU Type:
Proprietary Mitsubishi ECU with OBD-II diagnostics
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (with sport mode on some models)
Features
Transmission Fluid Type:
ATF SP-III (for automatic), Manual transmission fluid (specific grade)
Drivetrain Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
177.7 inches (approx.)
Width:
70.1 inches (approx.)
Height:
53.0 inches (approx.)
Wheelbase:
101.4 inches (approx.)
Track Width Front:
60.2 inches (approx.)
Track Width Rear:
60.0 inches (approx.)
Weights
Curb Weight 4-Cyl:
3086 lbs (approx.)
Curb Weight V6:
3164 lbs (approx.)
Cargo
Cargo Volume Trunk:
5.8 cu ft (approx.) with top up
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2003 model year data)
NHTSA Front Impact Passenger:
4 Stars (2003 model year data)
IIHS Frontal Offset:
Good (for 2003 model year, based on available data)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and passenger front airbags
Airbags Side:
Optional side curtain airbags or side impact airbags on some models
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on some trims)
Display:
Digital Odometer, basic climate control displays
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Auxiliary Input:
Not standard; typically requires aftermarket modification for aux or Bluetooth
Other Features
Keyless Entry:
Optional on some trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months (severe duty) / 7,500 miles or 7.5 months (normal duty), consult owner's manual for specific recommendations.
Air Filter Replacement:
Every 15,000 miles or 15 months (consult manual)
Spark Plug Replacement 4-Cyl:
Approx. 60,000 miles
Spark Plug Replacement V6:
Approx. 60,000-100,000 miles (depending on type, e.g., platinum)
Timing Belt Replacement:
70,000 miles or 7 years (for V6 engine, critical item)
Fluid Specifications
Engine Oil Type 4-Cyl:
API SN/SP, ILSAC GF-5 or newer, SAE 5W-30
Engine Oil Type V6:
API SN/SP, ILSAC GF-5 or newer, SAE 5W-30 or SAE 10W-30 (consult manual)
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue Convertible Top:
Issues with hydraulic lines, motors, and fabric wear for the power convertible top. Manual adjustment might be required.
Common Issue Ignition Coils:
Premature failure of ignition coils, especially on the V6 engine, leading to misfires.
Common Issue Suspension Components:
Wear and tear on suspension bushings and ball joints, leading to noise and imprecise handling.
Common Issue Evaporative Emissions:
EVAP system leaks, often from cracked hoses or faulty vent solenoids, causing check engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Previous Models:
Mitsubishi Eclipse (coupe), Mitsubishi 3000GT, Mitsubishi FTO
Model Evolution
Generation Start:
Third Generation began with the 2000 model year
Styling Influence:
Significant redesign from the second generation, adopting a more aggressive and modern aesthetic, shared platform with the Mitsubishi Galant.
Spyder Introduction:
The Spyder (convertible) variant was introduced alongside the coupe redesign.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production End For Model:
2005
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally received mixed to positive reviews for styling and performance, though often criticized for interior quality and refinement compared to some competitors. Some awards related to convertible design or value for money may exist but are not prominent.
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