HOLDEN Isuzu RODEO RA TFR TFS 2003-2008 Workshop Manual
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🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo RA / TFR / TFS Series Generation: RA Series Model Years Covered: 2003-2008 Codes Chassis Code: TFR/TFS 👋 Introduction Market Position Target Audience: Isuzu/Holden technicians, automotive repair shops, and experienced vehicle owners undertaking repairs and maintenance. Competitive Analysis Value Proposition: Offers extensive coverage for multiple engine variants and body styles, including the less commonly documented 3.6L HFV6 engine, providing superior value compared to limited manuals. Key Features Comprehensiveness: Over 3500 pages of detailed information, presented in a factory-standard format. Engine Coverage: Specific sections dedicated to each engine variant (3.0L Diesel 4JA1/4JH1-TC, 3.5L Petrol 6VE1, 2.4L Petrol C24SE, 3.6L Petrol HFV6) ensuring precise technical guidance. Drivetrain Options: Covers both 4x4 and 4x2 configurations. Steering Options: Includes details for both Right-Hand Drive (RHD) and Left-Hand Drive (LHD) models. Cab Styles: Addresses Single Cab, Dual Cab, and Space Cab variants. 📋 Manual Details Coverage Areas Vehicles Covered: Holden Rodeo RA Series, Isuzu TFR/TFS Series Page Count Total Pages: 3500+ Manual Type Type: Factory Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L Turbo Diesel, 3.5L Petrol, 2.4L Petrol, 3.6L Petrol), Transmission (Automatic and Manual), Clutch, Transfer Case Chassis And Suspension: Frame, Cab, Steering, Suspension, Wheels, Tires, Axles, Brakes Electrical And Body: Body and Chassis Electrical Systems, Heating and Airconditioning, Accessories, Restraints, Security Body And Interior: Body panel removal, interior trim, seats, dashboard, door mechanisms, glass replacement. Procedures Included Repair And Rebuild: Detailed overhaul and repair procedures for all major components and systems Maintenance: Routine maintenance procedures, service intervals, fluid specifications, lubrication points Diagnostics: Troubleshooting guides, diagnostic fault codes, component testing procedures Specifications: Torque specifications, clearances, adjustments, tolerances Electrical Schematics: Detailed wiring diagrams and electrical system schematics for all major systems (engine management, lighting, audio, etc.). Technical Depth Level: Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: PDF format allows for keyword searching, enhancing efficiency in finding specific information. Print Quality Printability: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Diesel Engine 1: 3.0L Turbo Diesel (4JA1 / 4JH1-TC) Petrol Engine 1: 3.5L V6 Petrol (6VE1) Petrol Engine 2: 2.4L 4-Cylinder Petrol (C24SE) Petrol Engine 3: 3.6L V6 Petrol (HFV6) Performance Hfv6 Power Estimate: Approx. 180-190 kW (180-190 hp) and 320-330 Nm of torque. Exact figures vary by specific model year and tune. 4Jh1 Tc Power Estimate: Approx. 85 kW (114 hp) and 280 Nm of torque. Exact figures vary by specific model year and tune. Fuel System Diesel Fuel System: Common Rail Direct Injection (CRDI) for 4JH1-TC, Indirect Injection for 4JA1. Petrol Fuel System: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant. Engine Codes Diesel Codes: 4JA1, 4JH1-TC Petrol Codes: 6VE1, C24SE, HFV6 V6 Petrol Code: 6VE1 Four Cylinder Petrol Code: C24SE Modern V6 Petrol Code: HFV6 🔧 Transmission Standard Manual Transmission Models: MSG, MUA series Optional Automatic Transmission Models: AW30-40LE, JR405E Features Transfer Case: 4x4 transfer case operation and maintenance detailed. 📐 Dimensions Exterior Body Styles: Single Cab, Dual Cab, Space Cab Utes Weights Gvw Range: Varies by configuration, typically between 2,500 kg and 3,000 kg. 🛡️ Safety Features Ratings Ancap Rating 2006: 4 Star ANCAP rating for Dual Cab models (2006). Active Features ABS: Available on some models. Passive Features Airbags: Driver and passenger airbags standard on most models. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD players with basic speaker systems. Later models may have optional MP3 capability. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Bluetooth: Not a standard factory feature on most models from this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months for petrol engines, 5,000-7,500 km for diesel engines, depending on operating conditions and oil type. Refer to manual for specific engine/oil recommendations. Timing Belt Chain: HFV6 and 6VE1 engines utilize timing chains. C24SE uses a timing belt, typically recommended replacement every 60,000-90,000 km or 4-5 years. 4JA1/4JH1-TC diesel engines utilize timing chains. Fluid Specifications Engine Oil Petrol: API SG, SH, SJ or higher. SAE 10W-30 or 10W-40 recommended for most petrol engines. Check manual for specific 6VE1 and HFV6 requirements. Engine Oil Diesel: API CF-4 or CH-4 or higher for 4JA1/4JH1-TC. SAE 5W-30 or 10W-30 (synthetic/semi-synthetic) recommended for turbo diesel. Check manual for specific viscosity grades. Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for specific MSG and MUA models. Transmission Fluid Automatic: Dexron III/Mercon equivalent (e.g., Dexron VI compatible) for AW30-40LE and JR405E. Always use fluids specified in the manual for accurate compatibility. Coolant:...
Isuzu/Holden technicians, automotive repair shops, and experienced vehicle owners undertaking repairs and maintenance.
Competitive Analysis
Value Proposition:
Offers extensive coverage for multiple engine variants and body styles, including the less commonly documented 3.6L HFV6 engine, providing superior value compared to limited manuals.
Key Features
Comprehensiveness:
Over 3500 pages of detailed information, presented in a factory-standard format.
Engine Coverage:
Specific sections dedicated to each engine variant (3.0L Diesel 4JA1/4JH1-TC, 3.5L Petrol 6VE1, 2.4L Petrol C24SE, 3.6L Petrol HFV6) ensuring precise technical guidance.
Drivetrain Options:
Covers both 4x4 and 4x2 configurations.
Steering Options:
Includes details for both Right-Hand Drive (RHD) and Left-Hand Drive (LHD) models.
Cab Styles:
Addresses Single Cab, Dual Cab, and Space Cab variants.
📋 Manual Details
Coverage Areas
Vehicles Covered:
Holden Rodeo RA Series, Isuzu TFR/TFS Series
Page Count
Total Pages:
3500+
Manual Type
Type:
Factory Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.0L Turbo Diesel, 3.5L Petrol, 2.4L Petrol, 3.6L Petrol), Transmission (Automatic and Manual), Clutch, Transfer Case
Detailed wiring diagrams and electrical system schematics for all major systems (engine management, lighting, audio, etc.).
Technical Depth
Level:
Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
PDF format allows for keyword searching, enhancing efficiency in finding specific information.
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Diesel Engine 1:
3.0L Turbo Diesel (4JA1 / 4JH1-TC)
Petrol Engine 1:
3.5L V6 Petrol (6VE1)
Petrol Engine 2:
2.4L 4-Cylinder Petrol (C24SE)
Petrol Engine 3:
3.6L V6 Petrol (HFV6)
Performance
Hfv6 Power Estimate:
Approx. 180-190 kW (180-190 hp) and 320-330 Nm of torque. Exact figures vary by specific model year and tune.
4Jh1 Tc Power Estimate:
Approx. 85 kW (114 hp) and 280 Nm of torque. Exact figures vary by specific model year and tune.
Fuel System
Diesel Fuel System:
Common Rail Direct Injection (CRDI) for 4JH1-TC, Indirect Injection for 4JA1.
Petrol Fuel System:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant.
Engine Codes
Diesel Codes:
4JA1, 4JH1-TC
Petrol Codes:
6VE1, C24SE, HFV6
V6 Petrol Code:
6VE1
Four Cylinder Petrol Code:
C24SE
Modern V6 Petrol Code:
HFV6
🔧 Transmission
Standard
Manual Transmission Models:
MSG, MUA series
Optional
Automatic Transmission Models:
AW30-40LE, JR405E
Features
Transfer Case:
4x4 transfer case operation and maintenance detailed.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Dual Cab, Space Cab Utes
Weights
Gvw Range:
Varies by configuration, typically between 2,500 kg and 3,000 kg.
🛡️ Safety Features
Ratings
Ancap Rating 2006:
4 Star ANCAP rating for Dual Cab models (2006).
Active Features
ABS:
Available on some models.
Passive Features
Airbags:
Driver and passenger airbags standard on most models.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players with basic speaker systems. Later models may have optional MP3 capability.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Bluetooth:
Not a standard factory feature on most models from this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months for petrol engines, 5,000-7,500 km for diesel engines, depending on operating conditions and oil type. Refer to manual for specific engine/oil recommendations.
Timing Belt Chain:
HFV6 and 6VE1 engines utilize timing chains. C24SE uses a timing belt, typically recommended replacement every 60,000-90,000 km or 4-5 years. 4JA1/4JH1-TC diesel engines utilize timing chains.
Fluid Specifications
Engine Oil Petrol:
API SG, SH, SJ or higher. SAE 10W-30 or 10W-40 recommended for most petrol engines. Check manual for specific 6VE1 and HFV6 requirements.
Engine Oil Diesel:
API CF-4 or CH-4 or higher for 4JA1/4JH1-TC. SAE 5W-30 or 10W-30 (synthetic/semi-synthetic) recommended for turbo diesel. Check manual for specific viscosity grades.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for specific MSG and MUA models.
Transmission Fluid Automatic:
Dexron III/Mercon equivalent (e.g., Dexron VI compatible) for AW30-40LE and JR405E. Always use fluids specified in the manual for accurate compatibility.
Coolant:
Ethylene Glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Check manual for specific type (e.g., OAT or HOAT).
Known Issues
Hf V6 Timing Chain Wear:
Some early HFV6 engines may experience timing chain stretch or guide wear, leading to rattling noises. Regular oil changes are crucial.
Diesel Injector Problems:
4JH1-TC diesel engines can be susceptible to injector issues if fuel quality is poor or maintenance is neglected.
Power Steering Pump:
Occasional reports of power steering pump leaks or noise.
Catalytic Converter:
Can be prone to failure due to age and heat, especially on high-mileage vehicles.
📚 Vehicle History
Brand Heritage
Holden Connection:
The Holden Rodeo RA was a rebadged version of the Isuzu D-Max/Rodeo and was a significant part of Holden's light commercial vehicle lineup in Australia.
Model Evolution
Ra Series Debut:
The RA series Rodeo launched in 2003, bringing a significant update in styling, safety, and powertrain options, including the introduction of the HFV6 engine.
Production
Manufacturing Location:
Primarily produced in Thailand by Isuzu, with assembly for Australian market by Holden.
🏆 Awards & Recognition
Recognitions
Safety Award:
4-star ANCAP safety rating highlights its competitive safety for the era.
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