2003-2008 Mitsubushi GrandIS Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Grandis Year: 2003-2008 Codes Platform: Mitsubishi GS platform 👋 Introduction Market Position Market Segment: Mid-size MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Competitors: Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Chrysler Voyager, Renault Espace, Kia Carnival, Hyundai Trajet Key Features Unique Selling Points: Distinctive 'face-forward' design, versatile seating configurations, powerful V6 engine option, good handling for its class. Purpose Manual Utility: Essential resource for DIY mechanics, independent repair shops, and owners seeking to perform maintenance or understand their vehicle's systems. 📋 Manual Details Coverage Areas Regions Covered: Global (specific regional variations may exist not detailed in this single manual) Trim Levels Covered: Covers all available trim levels for the 2003-2008 Mitsubishi Grandis (e.g., GLX, GLS, GTV, Sport). Page Count Page Count: Estimated 1500-2000+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Content Type: Diagnostic, Repair, Overhaul, Maintenance, Wiring Diagrams, Specifications, Illustrations. Language Language: English Format Format: Digital (PDF) - Searchable and Printable 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, engine diagnostics Transmission Systems: Automatic transmission (INVECS-II), manual transmission (if applicable), clutch, driveline, differentials Suspension Steering: Front suspension (MacPherson strut), rear suspension (Multi-link beam axle), steering system (power steering), wheel alignment Brakes: Front and rear disc brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake Electrical Electronics: Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, instrument cluster, audio system, comfort controls, basic body electronics Body Chassis: Body construction, exterior panels, doors, hood, tailgate, interior trim, chassis components, corrosion protection HVAC: Heating, ventilation, air conditioning (HVAC) system operation and service Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant flushes, belt inspections/replacements Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II) Repair: Step-by-step repair procedures for all major systems, component removal and installation, torquing specifications, assembly instructions Specifications: Detailed technical specifications, measurements, clearances, fluid capacities, electrical schematics Wiring Diagrams: Extensive electrical wiring diagrams for all major systems included. Diagnostic Tools: Information on using diagnostic tools, interpreting sensor data, and understanding error codes. Technical Depth Depth: Comprehensive: Covers basic maintenance to complex engine and transmission rebuilds, including electrical troubleshooting and body repair. Troubleshooting Methodology: Systematic approach to diagnosing faults, including symptom-based troubleshooting trees and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans/reproductions suitable for clear printing and viewing on screen. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Petrol V6: 6G72 (3.0L SOHC V6) Engine Displacement V6: 2972 cc (3.0 Liters) Engine Layout V6: V6 SOHC (Single Overhead Camshaft) Bore X Stroke V6: 86.1 mm x 86.0 mm Compression Ratio V6: 9.5:1 Horsepower V6: 163 PS (161 hp; 120 kW) at 5,500 rpm (European spec) Torque V6: 270 Nm (199 lb-ft) at 3,750 rpm (European spec) Performance Acceleration 0 100Kmh V6: Approx. 11.2 seconds Top Speed V6: Approx. 191 km/h (119 mph) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane rating as per local market standards, typically 95 RON recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant) Lubrication System Engine Oil Type: API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for specific viscosity based on climate. Engine Management ECU Type: Proprietary Mitsubishi ECU (e.g., DIAGNOSTIC SYSTEM) 🔧 Transmission Standard Transmission Type: 4-speed INVECS-II Automatic Transmission Optional Optional Transmission: 5-speed Manual Transmission (less common) Features Invccs Ii Description: Intelligent & Innovative Vehicle Electronic Control System - adaptive shift logic that learns driver behavior. Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi DIA QUEEN ATF-SPII or equivalent Dexron III/Mercon compatible fluid. Gear Ratios Automatic Gear Ratios: Refer to manual for specific ratios; typical for period MPVs. 📐 Dimensions Exterior Length: Approx. 4,575 mm (179.9 in) Width: Approx. 1,775 mm (69.9 in) Height: Approx. 1,735 mm (68.3 in) Wheelbase: Approx. 2,830 mm (111.4 in) Ground Clearance: Approx. 160 mm (6.3 in) Weights Curb Weight: Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs) depending on specification Gross Vehicle Weight Rating: Consult specific vehicle VIN plate or manual. Interior Seating Capacity: 6 or 7 seats (3 rows) Cargo Cargo Volume Rear Seats Folded: Substantial, designed for family use. Specific volume figures vary by configuration. 🛡️ Safety Features Ratings Euro Ncap Rating: Early models achieved 4-star rating; later models may vary. Consult specific year's Euro NCAP results. Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Optional on some higher trims Passive Features Airbags: Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims....
Intelligent & Innovative Vehicle Electronic Control System - adaptive shift logic that learns driver behavior.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DIA QUEEN ATF-SPII or equivalent Dexron III/Mercon compatible fluid.
Gear Ratios
Automatic Gear Ratios:
Refer to manual for specific ratios; typical for period MPVs.
📐 Dimensions
Exterior
Length:
Approx. 4,575 mm (179.9 in)
Width:
Approx. 1,775 mm (69.9 in)
Height:
Approx. 1,735 mm (68.3 in)
Wheelbase:
Approx. 2,830 mm (111.4 in)
Ground Clearance:
Approx. 160 mm (6.3 in)
Weights
Curb Weight:
Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs) depending on specification
Gross Vehicle Weight Rating:
Consult specific vehicle VIN plate or manual.
Interior
Seating Capacity:
6 or 7 seats (3 rows)
Cargo
Cargo Volume Rear Seats Folded:
Substantial, designed for family use. Specific volume figures vary by configuration.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Early models achieved 4-star rating; later models may vary. Consult specific year's Euro NCAP results.
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Optional on some higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims.
Seatbelts:
3-point seatbelts with pretensioners for front seats, 3-point seatbelts for rear seats.
Child Seat Anchors:
ISOFIX/LATCH mounting points for child seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player with speaker system. Higher trims may have premium audio or CD-changer options.
Navigation:
Optional GPS navigation system available on select higher trims.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some models.
Connectivity
Auxiliary Input:
Not standard; later models or aftermarket units may offer AUX input.
Comfort Features
Cruise Control:
Standard or optional depending on trim level.
Power Features:
Power windows, power mirrors, power door locks are standard or optional depending on trim.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consult manual for specific conditions.
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Typically 60,000 miles (96,000 km) for standard plugs, potentially 100,000 miles for iridium/platinum plugs (if equipped).
Transmission Fluid Change Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or as per severe service schedule.
Coolant Replacement Interval:
Initial replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Capacity V6:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Transmission Fluid Capacity Automatic:
Approx. 7.5 Liters (7.9 US Quarts) for complete refill; approx. 3.5 Liters (3.7 US Quarts) for drain and fill.
Coolant Capacity:
Approx. 8.0 Liters (8.5 US Quarts).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system, potentially ignition coils and spark plugs due to age.
Transmission Behavior:
INVECS-II can sometimes exhibit delayed shifting or 'hunting' for gears if TCM is not properly calibrated or if solenoid issues arise.
Engine Performance Quirks:
Minor oil leaks from valve cover gaskets or oil pan gasket are common with age and mileage.
Refrigerant
HVAC Refrigerant Type:
R134a
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (MMC)
Model Evolution
Generation:
First Generation (2003-2008/2009 depending on market)
Design Concept:
Designed to offer a spacious and flexible interior in a relatively compact exterior footprint, with a focus on family usability.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
2003 - 2008/2009
🏆 Awards & Recognition
Recognitions
Awards:
While specific major automotive 'awards' are not widely publicized for the Grandis, it was recognized for its practical family-oriented features in various regional automotive publications.
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