Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: KFX 700 Vehicle Type: Quad ATV Product Name: Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Target User: Mechanics and DIY enthusiasts seeking to repair, adjust, or maintain their Kawasaki KFX 700. Key Features Ease Of Use: Prepared with simple explanations, making it accessible even for relatively new personnel. Value Proposition Repair Assurance: Ensures satisfactory after-service and enables thorough maintenance and disassembly of the vehicle. 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Page Count: 428 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, diagnosis, troubleshooting, specifications, torque values. Transmission: Transmission removal, installation, disassembly, assembly, maintenance, adjustments, lubrication, specifications. Drivetrain: Axles, CV joints, differential maintenance and repair, lubrication, specifications. Suspension: Front and rear suspension component service, shock absorber adjustment and replacement, A-arm service, bearings, lubrication. Brakes: Brake system diagnosis, hydraulic system service, caliper, rotor, brake line replacement, bleeding procedures, specifications. Steering: Steering system diagnosis, tie rod ends, steering rack service, adjustments, lubrication. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery service, wiring diagrams, troubleshooting. Fuel System: Carburetor service, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance, specifications. Cooling System: Radiator, fan, thermostat, coolant flushing and replacement, hose inspection and replacement, specifications. Exhaust System: Muffler and pipe inspection, replacement, gasket service. Bodywork: Body panel removal and installation, plastics, seat service, graphics application guidelines. Procedures Included General Maintenance: Oil changes, filter replacements, lubrication points, tire pressure checks, general inspection. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Adjustments: Carburetor synchronization, valve clearance, brake lever free play, throttle cable, clutch adjustments. Repair Rebuild: Detailed procedures for repairing or rebuilding engine components, transmissions, and other mechanical parts. Wiring Diagrams: Comprehensive electrical schematics for accurate diagnosis and repair of electrical systems. Technical Depth Depth Of Coverage: Comprehensive, detailed step-by-step procedures, including pictorial diagrams, exploded views, and service data. Diagnostic Information: Includes diagnosis, testing, and troubleshooting for all systems. Special Tools: References special service tool numbers and illustrates their usage where necessary for specific repair operations. Specifications: Provides service data, factory specifications, allowable limits, and tightening torques for all components. 📊 Manual Specifications File Quality Print Quality: Printable, high-resolution PDF allowing for clear reproduction of text and diagrams. Compatibility Operating Systems: Compatible with Windows, Mac, and Linux operating systems. Requirements Software Requirement: Requires Adobe Reader or compatible PDF viewer. Delivery Delivery Method: Instant PDF download upon secure payment completion. Completeness Manual Completeness: 100% complete and intact, with no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 697 cc Performance Bore X Stroke: 82.0 x 66.2 mm Compression Ratio: 9.2:1 Fuel System Carburetion: Dual Keihin CVKR-D32 carburetors Fuel Type: Unleaded gasoline Lubrication Oil Type: Refer to manual for specific oil grade (e.g., SAE 10W-40) Ignition Ignition System: Digital CDI with electronic ignition advance 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with F, N, R Features Clutch Type: Automatic centrifugal clutch Lubrication Transmission Fluid: Refer to manual for specific fluid type and capacity 📐 Dimensions Exterior Overall Length: Approximately 74.2 inches Overall Width: Approximately 45.9 inches Overall Height: Approximately 43.1 inches Weights Dry Weight: Approximately 558 lbs Ground Clearance: Approximately 9.6 inches Wheels Tires Front Tire Size: AT22x7-10 Rear Tire Size: AT22x10-9 Wheelbase: Approximately 50.6 inches 🛡️ Safety Features Passive Features Hand Grips: High-grip handlebars and grips for control. Footwells: Protective footwells with heel guards. Precautions Tool Usage: Emphasizes using correct special service tools or equipment, avoiding makeshift tools to prevent adverse effects on safe operation. 💡 Technology Features Infotainment Instrumentation: Digital/analog instrument cluster providing speed, RPM, fuel level, gear indicator, and warning lights. Driver Assistance None: As a sport ATV, advanced driver assistance systems are not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to periodic maintenance chart in the manual for specific intervals based on usage. Air Filter Cleaning: Regular inspection and cleaning/replacement as per the maintenance schedule. Spark Plug Maintenance: Inspection and replacement at recommended intervals. Fluid Specifications Engine Oil Grade: Manual specifies approved lubricants; typically SAE 10W-40 or similar for this model. Coolant Type: Mixture of antifreeze and water; specific type and ratio detailed in the manual. Known Issues Carburetor Issues: Potential for carburetor gumming or maladjustment if not properly maintained or if stale fuel is used. Belt Wear: CVT belt wear is a common maintenance item on all CVT systems; inspection and timely replacement are crucial. Suspension Components: Standard wear and tear on bushings and bearings in the suspension and steering components. Recommendations Preventative...