Yamaha WOLVERINE 350 400 ATV Full Service & Repair Manual 2003-2009
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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine Sub Model: 4x2 Model Designation: YFM350 Codes Chassis Code: Likely varies by specific year and sub-model, but common designations exist within Yamaha's internal coding. Engine Code: 350cc air-cooled SOHC 4-stroke Generation Model Generation: This manual covers a significant production run, indicating updates and refinements were made across these years. 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV, known for its reliability and ease of use in recreational and light work applications. Competitive Analysis Competitors: Competed with models such as the Honda FourTrax 300/350, Suzuki QuadRunner 300/350, and Kawasaki Bayou 300/300. Key Features Feature 1: Durable and reliable 348cc air-cooled engine. Feature 2: Comfortable and stable chassis for its class. Feature 3: Automatic transmission for ease of operation. Feature 4: Shaft drive for low maintenance. Manual Value Proposition Value: Provides essential information for maintaining and repairing the Wolverine across a wide range of years, saving owners significant costs compared to dealer service. 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Coverage Scope: Comprehensive service, repair, and maintenance for the Yamaha Wolverine 350/400 4x2 ATV. Page Count Estimated Page Count: Typically 300-500 pages for a comprehensive factory service manual covering this range of model years. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system. Fuel System: Carburetor disassembly, cleaning, adjustment, and troubleshooting; fuel pump and lines; fuel tank and filter. Ignition System: CDI unit, ignition coil, spark plug specifications, timing, and troubleshooting. Transmission Drivetrain: Automatic transmission (likely Ultramatic or similar CVT variant for this era), clutch operation, gearbox, drive shafts, differential (if applicable), and wheel hubs. Brakes: Hydraulic brake system (front and rear), brake caliper servicing, master cylinder, brake lines, pads, rotors, and bleeding procedures. Suspension Steering: Front and rear suspension components (shocks, springs, A-arms), steering system (handlebar, tie rods, steering shaft), wheel alignment. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), switches, and fuses. Cooling System: Air cooling system maintenance, fin cleaning, and general inspection. Chassis Frame: Frame inspection, body panel removal and installation, seat, fenders, and luggage racks. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly. Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values, and performance data. Wiring Diagrams: Detailed electrical schematics for all systems. Torque Charts: Comprehensive torque value tables for critical fasteners. Technical Depth Depth: Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers complete overhauls and complex repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality Quality: Professional scan quality, ensuring legibility of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC, air-cooled Displacement: 348 cc Bore X Stroke: Specifications vary slightly by year; typically around 83mm x 64.5mm Compression Ratio: Typically around 8.6:1 Performance Horsepower: Estimated 20-22 HP (varies by year and tuning) Torque: Estimated 20-22 lb-ft (varies by year) Fuel System Carburetor: Mikuni BS30 (or similar 30mm constant velocity carburetor) Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Tank Capacity: Approximately 3.2 gallons (12 liters) Ignition System Ignition Timing: Detailed in manual, typically fixed or adjustable via CDI unit. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with forward, neutral, and reverse. Drive System: Shaft drive to rear wheels. Final Drive Ratio: Specifications vary by year, detailed in manual. Features Clutch Type: Automatic centrifugal clutch. Transmission Fluid Type: Yamaha's recommended gear oil or a suitable ATV-specific transmission fluid. Consult manual for exact specifications (e.g., SAE 10W-30 or 20W-40). 📐 Dimensions Exterior Overall Length: Approx. 73.8 inches (1875 mm) Overall Width: Approx. 41.5 inches (1055 mm) Overall Height: Approx. 43.1 inches (1095 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 478 lbs (217 kg) Ground Clearance: Approx. 7.1 inches (180 mm) Cargo Front Rack Capacity: Approx. 45 kg / 99 lbs Rear Rack Capacity: Approx. 65 kg / 143 lbs 🛡️ Safety Features Ratings Atv Classification: Recreational/Utility ATV. Always operate responsibly and wear appropriate safety gear. Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Lighting: Halogen headlights and taillight. Parking Brake: Mechanical parking brake lever. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV design for this era). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A Electrical Tech Starter Type: Electric...
Likely varies by specific year and sub-model, but common designations exist within Yamaha's internal coding.
Engine Code:
350cc air-cooled SOHC 4-stroke
Generation
Model Generation:
This manual covers a significant production run, indicating updates and refinements were made across these years.
👋 Introduction
Market Position
Segment:
Entry-level to mid-range utility ATV, known for its reliability and ease of use in recreational and light work applications.
Competitive Analysis
Competitors:
Competed with models such as the Honda FourTrax 300/350, Suzuki QuadRunner 300/350, and Kawasaki Bayou 300/300.
Key Features
Feature 1:
Durable and reliable 348cc air-cooled engine.
Feature 2:
Comfortable and stable chassis for its class.
Feature 3:
Automatic transmission for ease of operation.
Feature 4:
Shaft drive for low maintenance.
Manual Value Proposition
Value:
Provides essential information for maintaining and repairing the Wolverine across a wide range of years, saving owners significant costs compared to dealer service.
📋 Manual Details
Coverage Areas
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009
Coverage Scope:
Comprehensive service, repair, and maintenance for the Yamaha Wolverine 350/400 4x2 ATV.
Page Count
Estimated Page Count:
Typically 300-500 pages for a comprehensive factory service manual covering this range of model years.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and troubleshooting; fuel pump and lines; fuel tank and filter.
Ignition System:
CDI unit, ignition coil, spark plug specifications, timing, and troubleshooting.
Transmission Drivetrain:
Automatic transmission (likely Ultramatic or similar CVT variant for this era), clutch operation, gearbox, drive shafts, differential (if applicable), and wheel hubs.
Brakes:
Hydraulic brake system (front and rear), brake caliper servicing, master cylinder, brake lines, pads, rotors, and bleeding procedures.
Suspension Steering:
Front and rear suspension components (shocks, springs, A-arms), steering system (handlebar, tie rods, steering shaft), wheel alignment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), switches, and fuses.
Cooling System:
Air cooling system maintenance, fin cleaning, and general inspection.
Chassis Frame:
Frame inspection, body panel removal and installation, seat, fenders, and luggage racks.
Comprehensive torque value tables for critical fasteners.
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers complete overhauls and complex repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF for quick information retrieval.
Print Quality
Quality:
Professional scan quality, ensuring legibility of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC, air-cooled
Displacement:
348 cc
Bore X Stroke:
Specifications vary slightly by year; typically around 83mm x 64.5mm
Compression Ratio:
Typically around 8.6:1
Performance
Horsepower:
Estimated 20-22 HP (varies by year and tuning)
Torque:
Estimated 20-22 lb-ft (varies by year)
Fuel System
Carburetor:
Mikuni BS30 (or similar 30mm constant velocity carburetor)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
Approximately 3.2 gallons (12 liters)
Ignition System
Ignition Timing:
Detailed in manual, typically fixed or adjustable via CDI unit.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with forward, neutral, and reverse.
Drive System:
Shaft drive to rear wheels.
Final Drive Ratio:
Specifications vary by year, detailed in manual.
Features
Clutch Type:
Automatic centrifugal clutch.
Transmission Fluid Type:
Yamaha's recommended gear oil or a suitable ATV-specific transmission fluid. Consult manual for exact specifications (e.g., SAE 10W-30 or 20W-40).
📐 Dimensions
Exterior
Overall Length:
Approx. 73.8 inches (1875 mm)
Overall Width:
Approx. 41.5 inches (1055 mm)
Overall Height:
Approx. 43.1 inches (1095 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 478 lbs (217 kg)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Cargo
Front Rack Capacity:
Approx. 45 kg / 99 lbs
Rear Rack Capacity:
Approx. 65 kg / 143 lbs
🛡️ Safety Features
Ratings
Atv Classification:
Recreational/Utility ATV. Always operate responsibly and wear appropriate safety gear.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Halogen headlights and taillight.
Parking Brake:
Mechanical parking brake lever.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV design for this era).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
Electrical Tech
Starter Type:
Electric starter with recoil backup.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (refer to manual for exact hours/miles).
Air Filter Cleaning:
Inspect every 500 km, clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Service:
Inspect and clean/gap every 1000 km or 6 months.
Brake Fluid Change:
Recommended every 2 years or as per manual inspection.
Valve Clearance Adjustment:
Typically every 2000 km or annually. Critical for engine performance and longevity.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-30 or 20W-40 API SE, SF, SG type motor oil. Consult manual for specific viscosity recommendations based on temperature range.
Engine Oil Capacity:
Approx. 1.90 liters (2.0 US qt) without filter change, 2.10 liters (2.2 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Issue 1:
Carburetor gumming/clogging due to fuel sitting, requiring cleaning and potential rebuilding.
Common Issue 2:
Wear on CV joints and boots due to off-road use and age.
Common Issue 3:
Slightly underpowered compared to some contemporary competitors, but reliable.
Common Issue 4:
Rear axle seal leaks, particularly after high mileage or hard use.
📚 Vehicle History
Brand Heritage
Yamaha Atv History:
Yamaha has been a pioneer in the ATV market since the introduction of the Tri-Moto in the early 1980s, consistently innovating with models like the Big Bear, Warrior, and Banshee. The Wolverine lineage builds on this legacy of robust and reliable off-road vehicles.
Model Evolution
Wolverine Lineage:
The Wolverine 350/400 (often sharing the same chassis and engine architecture with minor updates across years) was a popular choice for riders seeking a balance of utility and trail performance. It evolved from earlier Yamaha 300-class ATVs, incorporating features that improved comfort and capability.
Production
Production Period:
The Wolverine 350/400 platform was produced for a significant period, with this manual covering a substantial portion of its run from 2003 to 2009.
Manufacturing Location:
Yamaha's ATV manufacturing is primarily based in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the Wolverine 350/400 model years may not be widely publicized, Yamaha ATVs consistently receive praise for their reliability, durability, and value in enthusiast reviews and owner feedback across the years.
Choosing a selection results in a full page refresh.